SHEET METAL DESIGN OF HOOD OUTER AND INNER PANEL AIM In this project a hood assembly will be designed which would consist of hood outer panel. The latch for the hood will also be placed at appropriate position considering that the hood should be opened and closed easily using its mechanism. The hinges will also be placed…

CALCULATED REPORT OF WHEEL ARC AREA,WHETHER IT WILL PASS EUROPEAN STANDARD WHEEL ARCH AREA Wheel arch is an semi-circular area in fender ,which houses the wheel well. It should have sufficient clearance between tyre and wheel arch , so that it does touch the wheel arch area During suspension       …

UNDERBODY COATING   Coating Automotive coatings and the processes used to coat automobile surfaces exemplify the avant-grade of technologies that are capable of producing durable surfaces, exceeding customers expections of appearance , maximizing efficiency, and meeting environmental regulations. These accomplishments…

FENDER DESIGN OBJECTIVE The main objective of this project is to design a fender using a new age design software-NX-CAD INTRODUCTION: Aluminum automotive components made using a hot blow forming process are reducing vehicle weight and increasing the fuel efficiency of today’s cars. However, before General Motors…

BENCHMARKING A specific, distinctive vehicle attribute branding is essential to make cars unique and competitive. As a first step on the way, vehicle manufacturers have to benchmark their vehicles in the competitive environment in order to understand and to strengthen or improve the potential of their vehicles. AVL newly…

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AIM; Towrite a program in matlab to simulate the forward kinematics of a 2R robotic Arm. OBJECTIVE: Write a program to simulate forward kinematic of a 2R robotic Arm. To create a movie/animation from the plot obtained from the program. THEORY: A robotic arm is a type of mechanical arm, usually programmable, with similar…

AIM       Solving a second order ordinary differential equation of simple pendulum and showing the effect of damping by an animation.   OBJECTIVE To convert second order ordinary differential equation to 1st order ordinary differential equation. To create the function using MATLAB in-built…

AIM:         To design the back door (Tail gate) of a car from the styling surface provided using NX CAD . The ultimate aim is to design the back door by following the industrial standards.   BACK DOOR :         A back door is a BIW component found…

AIM:       To calculate the global maxima of a stalagmite function using MATLAB THEORY:        The global maxima of a ‘stalagmite function’ can be obtained using ‘genetic algorithm’ in MATLAB       The genetic algorithm…

Section Modulus OF THE HOOD OBJECTIVE: To find section modulus of the hood and optimisotion to improve the overall section modulus. Section Modulus The section modulus is used by engineers to quickly predict the maximum strees a bending moment will cause on a beam. The equation for the maximum absolute value of the…

AIM: The aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards. INTRODUCTION: Class A: Class A surface is the term mainly used to automotive design industry. It describes the final production surface data for the aesthetic parts of the…

Aim: To be able to model solid from the given Class a surface, and perform Draft analysis and create Tooling axis. Class A surface with tooling axis.             At first, take the base surface and create a center point on the surface and insert the axis system. To create a tooling axis, take…

Aim: To be able to model a solid from the given class a, and create tooling axis, draft analysis to it. Class A and axis systems are created at the center point of the model.                Two lines were created from the lines which are in the direction of tooling.    …

AIM: To Create the Core and cavity blocks for the switch bezel component. DESCRIPTION:   1. CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces,…

AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extract Bisecting…

AIM: To Dog house and add thickness to it and generate the Draft Analysis on a solid surface final component.   PROCEDURE: 1.Check for any openings in the given model by using BOUNDARY. In BOUNDARY > select edges - select the surface to create the boundary at the openings. BISECTING METHOD: CREATING TOOLING AXIS:…

AIM: To create Plastic design and attach the Engineering features and generate the Draft Analysis for the given Door Applique Class A model.   PROCEDURE: 1.Check for any openings in the given model Door Applique by using BOUNDARY. In BOUNDARY > select edges - select the surface to create the boundary…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

4 Bar Quick Return Mechanism: First, we have to create the all the parts of this mechanism and then assemble this. Part Modeling: There is total five parts in quick return mechanism they are designed separately and assembled together in catia assembly workbench. Part1:     Part2: Part 3:   Part4:  …

AIM:   To design and development of vehicle interior door trim using Catia V5 with given class A surface along with Master section. Also create the Side Attachment features as per design rules.   OBJECTIVE:   To create thickened part using master section for reference To create the mounting features as per…

  Design of casing by using NX cad OBJECTIVEVE :-   To design a sheet metal casting using NX Cad software with suitable commands to achieve the final product as per the inputs. INTRODUCTION :  In Sheet metal Application we can create a uniform thickness Sheetmetal parts using basic features Such as…

TITLE OF THE PROJECT: Advanced sheet metal design using Siemens NX cad - Box Assembly. OBJECTIVE: To design a box assembly and create a draft of it using Siemens NX Sheet metal application. INTRODUCTION Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of…

Title of the Project : Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure Objective : To design a Sheet Metal Design Using NX Cad sheet metal application. Introduction :  Unigraphics NX (also known as Siemens nx) is an advanced High-end CAD/CAM/CAE software package…

Title of the Project :- Advanced Sheet Metal Design Using NX Cad Bracket in the model. Objective :- Design a Bracket using by NX cad sheet metal application. Introduction :- Sheet metal design provide the design profession with a complete set tools to efficiently create and manage sheet metal part based on the knowledge…

METAL BRACKET USING NX SHEET METAL APPLICATION: OBJECTIVE: This is a project to learn the step by step procedure to create a Bracket with a gusset from the given 2D drawing. INTRODUCTION: A bracket is an intermediate component for fixing one part to another. It is used to support the weight. Brackets vary widely in shape,…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

AIM:TO DESIGN THE GIVEN HARNESS ACCORDING TO THE WIRING DIAGRAMS. GIVEN:  HARNESS_A: HARNESS B : IGS FILE ;

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a…

  PROJECT-1 Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness.…

AIM: Route the wiring harness on given car body hatch and prepare the flatten view drawing in CATIA V5. Objective: This project involves the objective to route the wiring harness on given car body hatch and prepare the flatten view drawing in CATIA V5 with all the necessary contraints applicable in Routing. All the…

AIM: The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. INRODUCTION TO BUTTERFLY VALVE: A butterfly valve is from a family of valves called Quarter turn-valves. In operation, the valve is fully open or closed when the disc is…