Week 9 - Challenge 3 - Bumper

PROJECT-2Aim:- To route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5.Modeling:-First step to start with, is the downloading of CAD data for back door as well as for the connectors, clips and clamps. This is done using the link provided and from www.te.com. Since no data is given…

Aim:- To route the Wiring harness on given engine and prepare flattened view drawing in CATIA V5. Modeling:-To start with, the and first and foremost is to download the 3D cad data from the given link and www.te.com.Then, the parts (connectors, clips and clamps) are to be electrically defined and stored in appropriate…

In the week 4 challenge, 6 connectors namely DT06-08SA, DT06-4S (2 nos.), DT06-2S (2 nos.) and DT06-6S were given and they have to be routed as per the layout given. So, the CAD files for the connectors were downloaded, electrically defined each connector and they were stored in the catalogue for connectors. After that,…

Aim: To route the given harness layout in the Electrical Workbench.To route the given harness layout, first and foremost thing is to download the 3D CAD data of the connectors. There are 2 harnesses given as Harness A and B. So we have to download each connector for both harnesses, define them electrically and save them…

The objective of this challenge is to create a wiring harness routing as given in the layout. For that 4 different connectors are given namely: DT06-4SDT06-6SDT06-2SDT06-08SASo first thing to do is to download the said connectors from www.te.com. The files are to be downloaded and extracted and each have…

P-Clamp  P-clamp is a clamp used to define the wire routing. They are fasteners used to ensure support and retention to cables/wires when fastened to chosen application.For electrically defining a P-Clamp the following steps are done:1) Get the 3D partThe 3D part is downloaded using the link. The Clamp has a…

  This is clip     The following steps are followed for electrical connector definition: 1) Download the connector 3D file  Using the given link, the 3D stp files are downloaded for the 3 parts. Then these are to be saved as CATIA Part files. 2) Creation of required geometrical paramenters Once…

AIM: Assemble and apply gd&t to the Butterfly valve assembly drawing.   REPORT: All the parts are designed in NX according to the dimensions from customer side. All the parts are designed and implemented GD&T properly. Assembly and move constrains are used to complete Butterfly valve assembly. Touch, Align…

Section 1: Using intersection curve and a datum plane, a section is generrated and moment of inertia is calculated as shown below:   The distance between ends is measured as 876.8mm. Therefore distance from neutral axis, y=876.81/2=438.40     Section Modulus for the first section is S=I/y =8.99*(10^6)/438.40 = 20.51*10^3…

BACK DOOR The door or opening of a cargo area that is hinged athe the top, side or bottom is called the back door. If the door is hinged at the bottom, it is usally called a tailgate. Automotive backdoors are an important part of a vechile's design. They are designed to provide safety and security to passengers while aslo…

ROOF DESIGN An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.Roof is not just single panel. It consists of Subelements: 1.       Front Roof 2.       Bow Roof 3.       Center reinforcement…

FENDER DESIGN   Fender is the part of an automobile, motorcycle or other vehicle body that frames a wheel well and prevents sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire.    There are two types of fenders: full bumper type and half bumper type. Full bumper type fenders…

HOOD DESIGN A Hood is the front end of a vehicle that serves a multitude of purposes. Aesthetics, aerodynamic capabilities, providing safety of both the passengers as well as pedestrians and enabling servicability to name a few. Therefore, while designing a hood, it is necessary to take into consieration and satisfy certain…

REPORT: FINAL PROJECT-DOOR TRIM PANEL DEVELOPMENT For the final assessment, door trim panel is to be developed with given surfaces and master sections. Using this as reference, other engineering features and attachment strategies are to be developed. Before going to dive into design part, we have to reorder the tree a…

PILLAR DESIGN WITH MASTER SECTION Class A surface of pillar along with master section was given for creating a solid body out of it. Going into design first thing to ensure is that the given surface is free of surface irregularities and flaws. After checking, draft analysis of class A is to be done. For that tooling axis…

Door Applique The door applique class A surface was provided for heat stake and locator design. Before starting modeling the solid plastic model, first thing to ensure is that the surface is free of defects/ flaws.Then the draft analysis is to be carried out.    The surface is clearing draft analysis , with 3 degree draft…

DIFFERENT VIEW OF SOLID PART TREE STRUCTURE REPORT: Door Trim The door trim class A surface was provided for dog house design. Before starting modeling the solid plastic model, first thing to ensure is that the surface is free of defects/ flaws. Then the draft analysis is to be carried out.    Draft Analysis:…

FINAL PART DIFFERENT VIEWS OF CLOSED BODY IOSMETERIC VIEW FRONT VIEW SIDE VIEW TOP VIEW   TREE STRUCTURE   REPORT: From the given Class A surface, draft analysis was performed. Since we have a flat surface,tooling axis was made normal to it and theortically it should clear the draft analysis. But due to problems…

Solid Body Draft analysis of Class A  Draft Analysis of Part Different views of Solid body     Tree sturcture Report:From the class A Surface, the numberplate holding surface is perpendicular to the Z-axis, Hence it should clear the draft analysis. The tooling axis was made with respect to this and draft…

Draft analysis of Class A surface Draft Analysis of Final plastic component  isometic vioew of Final part Tree structure Report: Intially, tooling axis is created for draft analysis. For that the flat base surface from class A is extracted and a line normal to t is created. This will be served as the tooling axis. Another…

 Image of Draft anslysis & colour scale varient Solid Model iosmetric view Top View side view front view  Report on Draft Analysis Initially, the class The specified surface is examined for surface continuity and any gaps between edges are identified. The tooling axis is then determined. For this, first…

CV Joint   In the CV Joint it consists of 3 parts 1.CV joint cross   2. CV Joint Holder.   3.Coupler.   Quick Return Mechanism    The Quick Return Mechanism Consists of 5 parts. 1.Arc Mover 2. Connector   3. Cylinderical Block   4.Guider   5.Square Block