Week 10- Assembly Workbench

WIRING HARNESS FOR TAILGATEAIM:To route the wiring harness for the given Tailgate.Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.Apply Protection coverings as required.Introduction:WIRING HARNESS OR CABLE HARNESS:A cable harness, also known as a wire…

Wiring Harness Design Project 1-:AimDesign and develop the Wiring Harness on Given V6 Engine and Prepare Flatten View drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.INTRODUCTIONA wire Harness, also Commonly referred to as a Wiring…

AIM:     To flatten the wiring harness and Draft the wiring harness assembly.STEP 1:Defining Harness Flattening Parameters as shows in below fig STEP:2Now import the harness assembly to the Harness flattening workbench by using extract command.Now the Assembly name is end with EHFStep:3In…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly.OBJECTIVE-  The objective of this project is to first route the two Harness A…

Aim:Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end).DEFINING ELECTRIC PARAMETER…

AIM: To solve the above assignment questions and define the necessary electrical properties in the respective workbench.OBJECTIVE:To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties.To download the Backshell…

Title: Defining Connectors and Clips using CATIA V5.Objective: Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components.Procedure: A) Defining Deutsch DT06-8SA & Tyco 174357-2 Connectors connections1)…

1.What is Design Methodology? purchase order- In this the customer places the order to start the project. Input from the customer- Functional requirment- Prefered standard component Car product Layout Ergo data Weld study Standard detaling templet percentage completion criteria The percentage completion criteria tell how…

Q1. What is the process of project execution activity? PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ…

QUESTION 1: What is BIW and define its parts? Answer1 – Body In White (BIW) refers to the welded sheet metal components which form the vehicle structure to which the other components will be joined i.e. engine, chassis, interior and exterior trim. Body In White (BIW) refers to the stage in automotive design…

 Objective: To create quick return mechanism and CV joint parts in part workbench or generative work bench and assemble themfollowing guidelines CV JOINT  2. CV JOINTConstant-velocity joints (also known as homokinetic or CV joints) allow a drive shaft to transmit power through a variable angle, atconstant rotational…

Objective: The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. Overview:  Here in this challenge, I created the solid part body from the class A surface and B-side features (Dog…

DOOR TRIM LOWER WITH ENGINEERING FEATURES (HEAT STAKES AND LOCATORS) Aim: To design a solid body from the given class A surfaces by creating tooling axis, B and C surface  then do the draft analysis for the same then conclude the result by adding engineering features like heat stakes and the locators. Objectives:…

AIM Create the Dog House for the Door Trim considering the design rules   INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their strength.…

Aim: To create the rib for the Centre console coin holder considering the design rules. Introduction: Plastic parts design is a very complex process and it requires the involvement of many factors like functional requirements, process constraints, material selection and assembly or structural issues. Wall thickness, Draft,…

Aim: To creat core and cavity block for the switch bezel mould. Objective: The core and cavity creation after analysing the surface A and surface C, create the partition line and surface where the core and cavity comes together. Parting line and surface: The parting surface is the intermediate surface between…

Aim: To create coin holder plastic component design using given Class A surface. Objective: To design Coin Holder as per the automotive OEM standards. Create Class B, Class C and Tooling direction. Converting closed surface into solid part with 2.5 mm Thickness. Perform draft analysis to verify toooling axis. Introduction:…

Aim The aim of this project is to develop the product design of the door arm rest with the help of the class A surface following the OEM standards. Introduction Class A Class A surface is the term mainly used in automotive design industry. It describes the final production surface data for the aesthetic parts of the…

Aim The aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards. Introduction Class A Class A surface is the term mainly used in automotive design industry. It describes the final production surface data for the aesthetic parts of the…

  AIM: Create the base bracket component throgh the given class- A surface and at the end performing draft analysis on the model. OBJECTIVES: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under…

Draft Analysis on a Fan Cover Importatant Terms in Draft analysis are as follows: Draft: Draft is an angular tapering given at the design stage to every Plastic Component that has to be manufactured. It is given in the direction of the Mold Movement. The Draft allows the parts to release easily from the mold without creating…

Aim To Design Back Door using given Styling Surface. Introduction The backdoor or tailgate is the rearmost part of the automobile which opens upwards, downwards, and sideways to give access to the luggage space or seating. In most automobiles, the backdoor opens upwards. It is hinged to the roof and a gas stay support…

Roof: Introduction: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. The roof must be designed in such way that it will sustain the imapact load of accidents. The…

What is Section Modulus? Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Also section modulus is a direct measure of strength od flexural member. Higher the section modulus higher will be resistance for bending. Section modulus is ratio of Area moment…

DESIGN OF FENDER Fender is the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire.…

What is HOOD? A car hood is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. A latch is typically used to hold down the hood. In some vehicles hood pins may be used to hold down the car hood. Hoods sometimes also contain a…

Underbody coating It is a thick resilient coating applied to the underbody or chassis of an automobile to protect against impact damage from small stones, which would rapidly chip ordinary paint, allowing rusting to begin. It is also used to protect the internal parts or inner cavities that are not physically accessible…

What is Benchmarking? Benchmarking is a procedure of measuring the performance of any company’s products, services against those of another company’s considered to be the best in the industry. The main thought of benchmarking is to identify opportunities for improvement. By studying companies with superior…

PROJECT TITLE: Bench Drill ABSTRACT: As designers we always have a curiosity about machines we seen from our eyes. This project contains one of these machines we saw from our eyes i.e. Bench drill. In this project we are going to see most of the assemblies involved in the bench drill machine such as Base assembly, drive…

Title of the Project: Odd Shaped Enclosure. Objective: Design the Odd Shaped Enclosure in sheet metal using NX Cad. Introduction: In this project we design Odd Shaped Enclosure using basic sheet metal commands such as,,,,,,,,,. Design methodology / approach: Description: Feature/tools use to create Odd Shaped Enclosure:…

Title of the Project:  Casing. Objective: Design the Casing in sheet metal using NX Cad. Introduction: In this project, we design Casing using basic sheet metal commands such as ,,,,.   Design methodology / approach: Description: Feature/tools used to create box assembly: : It is used to make a 2d sketch. : It…

Title of the Project: Bracket Design using NX Cad. Objective: Design the Bracket in sheet metal using NX Cad. Introduction: In this project we design Bracket using sheet metal commands such as,,,,,,,,. Design methodology / approach: Description: Feature/tools use to create Bracket: : It is used to make a 2d sketch. : It…