Section Modulus calculation and optimization

Aim  To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5. Given  Car Tailgate Assembly        DESIGN CRITERIA AND PACKAGING ASSUMPTIONS Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

AIM: To design the given harness in the given wiring routing. Harness A: Connection checking: Harness B: Connection checking: Add annotation: Generate CAT.part into IGS format:    

  Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download…

  Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support…

AIM: To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

1). Define Tooling direction * The tooling direction is the direction in which the mold or core and cavity opens. * The mold has sides namely Core side and Cavity side. * The core is the movable part which forms the internal shape of the molding whereas Cavity is the fixed part where the plastic material gets filled. *…

AIM To Create a CATIA parametric structure with publication command.   TREE STRUCTURE             RESULTS CATIA parametric structure with publication command is Created      

AIM To Create a BOM and Hardware list (BPO) for the complete Fixture assembly.   BILL OF MATERIALS * Bill of Materials contains all the information required for the assembly of printed circuit boards. * It is one of the most important things required while manufacturing PCBs.  * Failure in providing…

AIM  1) To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created.  2)  To Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created.   RETRACTABLE…

AIM 1) To Draft a Key Sheet for the Complete Fixture assembly created. 2) To Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly.   KEY SHEET FOR COMPLETE FIXTURE ASSEMBLY     BASE UNIT 2D DETAILING       PEDESTAL…

AIM To Provide detailed answers to the questions asked with suitable examples and images.   1) WHAT ARE DRAWING TEMPLATES? Drawing templates are the files of frames and title block which convey the design information that are used to generate 2D drawing from 3D part. Neat and detailed drawing templates convey more…

AIM To Perform 3D finish and create rough locators for the assembly design created for the given car panel. 3D FINISHING 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures…

1) WHAT DO YOU UNDERSTAND BY THE 3D FINISH PROCESS? 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assemble of all the units. The hole concentricity & holes…

AIM 1) To design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. 2) To design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully constrained with the 3-2-1…

  1) What is the Base Unit? What are the typical parts of the Base Unit? Base unit is the unit of fixture which is designed as such so that other units of the fixture can be mounted on it. Apart from these units, other necessary tools like pneumatic valve box, trunking cable path will also be mounted on the base unit.…

AIM 1) To design 3 different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel. 2) To design a Pin-Clamp Unit for the given Car Panel. CLAMP UNIT A Clamp unit is usually designed to clamp or hold the car panel. Mylars such as Clamp mylars and Rest mylars is used in the clamping…

AIM 1) To design 3 different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. 2) To design 2 different types of Rest Unit for the given Car Panel. CLAMP UNIT Clamp unit is designed to clamp/hold car panel with NC blocks/ Mylars/ rest by using a pneumatic clamp cylinder. Clamp…

AIM 1) To Design 2 Different types of Fixed Pin Unit with Different Pins, Riser, Blade, and Block. 2) To Design 2 Different types of Retractable Pin Unit with Different Pins, Riser, Blade, Cylinder, and Block. PIN UNIT Pin unit is a unit designed to locate the car panel using pin. A pin can either be a make part or a standard…

1) What is Design Methodology? DESIGN METHODOLOGY Design Methodology is the step which is followed during the concept designing stages of fixture design.   Design methodology is divided into four sub categories: Purchase Order Inputs from Customer Percentage Completion Criteria Design Output PURCHASE ORDER A purchase…

1) What is the process of Project execution activity PROJECT EXECUTION ACTIVITY   RFQ RECEIVED (REQUEST FOR QUOTATION) This is the first step in any project. RFQ stands for Request for Quotation. In this, customer specifies his requirements, specifications, etc.in form of documents or data. Customer also specifies…

1) What is BIW and its parts? BIW BIW is abbreviated as Body In White. In the Automotive Industry BIW (Body in White) is the common terminology used to mention the car sheet metal welded structure (body shell). Automotive car shell made before painting is called Body in White. BIW refers to the welded sheet metal components…

  AIM      To design the Back Door of the car using given styling surface using appropriate design methodologies, and to provide the necessary reinforcements and embosses BACKDOOR OF THE CAR A Backdoor or a tailgate of a car is a one-piece rear door that is hinged at the top and opens out horizontally. In some cars, the…

AIM The aim of the project is to design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, center roof with reinforcement and rear roof rail for the given styling roof. To perform a curvature study on the roof and perform the calculations for the heat distortion and snow load…

AIM The aim of the project is to design a fender of a car with its mountings such drip area, Sill mount, Bumper mount and A- Pillar mount using the information provided in the given master section. FENDER Fender is the American English term for the part of an automobile, motorcycle or other vehicle body…

AIM To Calculate the Wheel Arc area and prove whether the car will pass the standards or Not. FENDER Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose…

  AIM To Come up with a new section that optimizes the section modulus of the previous section .   SECTION MODULOUS Section Modulus is a geometry property for a given cross-section which is used in the design of part Other geometric properties used in design include tension, radius of gyration for compression…

 CAR HOOD CHALLENGE 3  AIM  1) To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter and to do assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements 2) To provide a detailed report about the Hood…

UNDERBODY COATING DEFINITION Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Underbody coating is usually a dense cladding (often…

BENCHMARKING  BENCHMARKING Benchmarking is the process of comparing the products feature, services or the processes with the competitor or another firm to identify the improvement strategy to give the best product to the consumer than the competitors product. FOR EXAMPLE:  * If a X company want to build a hood…

DOOR TRIM PANEL CLASS A SURFACE DOOR ARM REST   SWITCH BEZEL   MAP POCKET(UPPER)   MAP POCKET(BELOW) OR BOTTLE HOLDER   LOWER SUBSTRATE   CLASS B SURFACE DOOR ARM REST   SWITCH BEZEL   MAP POCKET(UPPER)   MAP POCKET(BELOW) OR BOTTLE HOLDER   LOWER SUBSTRATE   DRAFT ANALYSIS…

DRAWING QUICK RETURN MECHANISM ISO CONSTRAINED SKETCH BODY 1      BODY 2     BODY 3      BODY 4     BODY 5   GEOMETRICAL SETS OF THE SKETCH BODY 1        BODY 3     BODY 4     BODY 5   TREE STRUCTURE      …

DRAWING 1  CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE   CLOSED SOLID   GEOMETRICAL SETS OF THE SKETCH                    TREE STRUCTURE                              …

DRAWING ISO CONSTRAINED SKETCH             GEOMETRICAL SETS OF THE SKETCH             TREE STRUCTURE                       DIFFERENT TYPES OF VIEW ISOMETRIC VIEW   FRONT VIEW   TOP VIEW    …

DRAWING ISO CONSTRAINED SKETCH           GEOMETRICAL SETS OF THE SKETCH       TREE STRUCTURE               SCREW BOSS AND DOG HOUSE   DIFFERENT TYPES OF VIEW ISOMETRIC VIEW   FRONT VIEW   TOP VIEW   DRAFT ANALYSIS    …

DRAWING 1 CENTER CONSOLE COIN HOLDER   ISO- CONSTRAINED SKETCH       RIB INTERSECTION   TREE STRUCTURE           DIFFERENT TYPES OF VIEW ISOMETRIC VIEW   FRONT VIEW   TOP VIEW

DRAWING CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE   CLOSED SURFACE   TREE STRUCTURE                 CORE DESIGN     CAVITY DESIGN     DRAFT ANALYSIS ON CLASS A SURFACE     DRAFT ANALYSIS ON C SURFACE     DIFFERENT…

DRAWING CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE   CLOSED SURFACE   TREE STRUCTURE                     DRAFT ANALYSIS ON A SURFACE     DRAFT ANALYSIS ON FINAL PLASTIC COMPONENT     DIFFERENT TYPES OF VIEW ISOMETRIC VIEW…

DRAWING 1 CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE   CLOSE SURFACE   TREE STRUCTURE                                 DRAFT ANALYSIS ON A SURFACE     DRAFT ANALYSIS ON FINAL SURFACE     DIFFERENT…

SWITCH BEZEL PLASTIC COMPONENT CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE     CLOSED SURFACE   TREE STRUCTURE               DRAFT ANALYSIS ON A SURFACE                   DRAFT ANALYSIS ON FINAL COMPONENT  …

BASE BRACKET PLASTIC DESIGN TOOLING AXIS   CLASS A SURFACE   CLASS B SURFACE   CLASS C SURFACE   CLOSED SURFACE   TREE STRUCTURE           DRAFT ANALYSIS ON CLASS A SURFACE           SWITCHES ON FULL ANALYSIS MODE       DRAFT ANALYSIS…

FAN COVER DRAFT ANALYSIS GEOMETRICAL SETS OF THE SKETCH     COMPLETE DRAFT ANALYSIS   COLOUR SCALE VARIANT   DIFFERENT TYPES OF VIEW ISOMETRIC VIEW   FRONT VIEW   TOP VIEW   PUBLICATION     REPORT: The detailed report of the Tooling axis and the Draft analysis has been done…