Project 1

Project 2: Backdoor Wiring Harness Assembly: objective: Route the wiring harness on given car body and prepare flatten view drawing in catia v5. Application of all packaging rules, Industry best practices studided in this course shall be demonstrated in design. Apply protection coverings as required. Back Door Assembly…

Wiring Harness Design Project 1-: Aim Design and develop the Wiring Harness On Given V6 Engine and Prepare Flatten View drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRODUCTION A wire Harness , also Commonly referred to as a Wiring…

AIM: . To flatten the wire Harness assembly is taken from Week 4 assignment and placed on a flattened view on a drawing sheet. OBJECTIVE : . To flatten the wire harness assembly completed in week 4 assignment. . To orient the wire bundle as shown in the layout. . A 2D sketch is created for this model. . Bill of Materials…

Routing a Harness Layout in Electrical Workbench :- 1) Defining all the Connectors (1 To 10) electrically and add it in Assembly Workbench. . Download all the given connectors from te.com and unzip it. . Open any of the Connector mentioned in the given layout in catia's part design workbench. . Give the geometrical parameters…

Routing a Harness Layout in Electrical Workbench :- 1) Defining all the Connectors electrically and add it in Assembly Workbench. . Download all the given connectors from te.com and unzip it. . Open any of the Connector mentioned in the given layout in catia's part design workbench. . Give the geometrical parameters (point,…

(1) Answer: P Clamp :- P Clamps lock Cables and Hoses in Place and help Ensure that machinery , Vehicles and equipment keep running. They Bracket wires, Cables or hoses together mechanically and are fastened securely to an anchor point - usually with a Screw or a Bolt. Procedure for Defining P Clamp Electrical Properties…

WIRING HARNESS DESIGN IN CATIA V5 INTRODUCTION :- Wiring Harness is the cobination of Electrical and mechanical CAD to connect all the electrical parts in the automotive at the Optimum level. BASICS OF ELECTRICAL DISTRIBUTION SYSTEM (EDS) AND WIRING HARNESS 1) Electrical Distribution System : It runs from front end to…

Design Procedure For Butterfly Valve Assembly :- Step 1 :- We have to kept all the 7 Parts In a Single File Folder. 1. Body Part Butterfly Valve. 2. Shaft Stem 3. Reatiner 4. Disc 5. Nut 6. Screw 7. Lever Or Handle. We have to go into the Assembly Workbench and Add All the Components . After using Gemoteric Constraints…

Objective: The Objective of this Project is to find the Section Modulus of the Designed Hood (Inner Panel & Outer Panel) and optimizing it to get an improved section modulus compared to the previous section. Introduction Moment of Inertia when a body is free to rotate around an axisis, torque must be applied to…

Objective : . To create a close Body of the Door Trim panel using the class-A surface Provided with master Section. . To create pushpin with the Doghouse for the lower substrate. . To create Heatstake for the part attachment. Introduction: Door Trim panel is an interior component attached to the inner side of the door.…

Objective :- We will do assembly work in two given Model. 1. Quick Return Mechanism Model. 2. CV Joint Model. 1. Quick Return Mechanism Model . Step1. We will Create Support Block Model. Step2. We will Create Movable Block. Step3. We will Create Rotating Handle. Step4. We will Create Shaft. Step5. We will create Fix support.…

Objective-: We have to Design A pillar & Doghouse with the Help of Given Master Section & Pdf file. Step1. Tooling Axis Creation :- We have to check the given class A Surface & Master Section after that Create Tooling Axis for given class A surface , We use Bisection Method , for that we extract 3 lines from…

Design Procedure For Door Trim Lower  with Engineering Features :- Objective:- To Create B&C Surface from the given Class A Surface and after that we will Join them together and Create a Close Surface. For that we have to use Offset, Multi Extract, Extrapolation, Trim, Join & Swip Commands. Step1. We…

Design of Door Trim & Dog House Objective :- We have to Create close Surface from given Class A Surafce and create attachment features Dog House On it. Step1. Tooling Axis Creation: For, Tooling Axis We Use Bisection Metod, for that we extract One Surface and Create Point On it and after that we create two more lines…

Design of Ribs & Screw Boss On Door Handle  Objective-: We have to Create close Surface from given classs A Surface and create attachment feature Ribs & Screw Boss On it. Step1. Tooling Axis Creation: For, Tooling Axis We use Bisection Method, Normal To Surface Method , Point & Direction Method but in…

Objective :-We Will Create Core and Cavity Block from the Switch Bezel Model. Steps for Tooling axis creation -: 1. First step we will extract the base surface from class A surface then we will take point on the Surface after that We insert  the axis system on this point. Now we will go into the sketcher…

Objective:- To Create B & C Surface from the given Class A Surface and after that we will join them together and create a Close Surface . For that We have to use Offset, Multi Extract, Extrapolation, Trim, Join & Swip Commands. Step1. Tooling Axis  We have to Create Tooling Axis For Given Classs A Surface.…

Objective:- We Will create the Center Hole Coin Holder to given Class A Surface and We Will also perform Draft analysis on this model. For that we Will follow Some steps On this model. 1. We will Create Tooling Axis :- First of all we will extract the base, create a point, and insert the axis system at the point created…

Objective :- We will Create Switch Bezel plastic Component by the help of given class A Surface after that we will do draft analysis on this model. Steps for Tooling axis creation -: 1. First step we will extract the base surface from class A surface then we will take point on the Surface after that We insert  the…

Objective:- We will create a Base Bracket plastic component by the help of given class A surface and after that we Will do draft analysis on this component. Basic introduction about Draft, Draft angle and Draft analysis. Draft:- Draft is the amount of taper for moulded or Cast parts perpendicular to the parting line. Draft…

Objective:- To devlop the Car Back Door by Using given styling surface method by Automotive Sheet Metal Design. Introduction: Design the Back Door is also called as the Tail Gate. A Car Back Door which is Consists of Inner Panel, Outer Panel. Basically the Car parts are made of Steel or aluminium based on the budget of…

Objective: 1. For the given Roof styling and master section, devlop the essential flanges and reinforcements, provide appropriate dimensions and check for Draft Analysis and also submit section inertia analysis report on O-Y section. 2. Creating of Roof ditch area the Tool opening is only 3 to 5 degree. 3. Design and Devlop…

Objective:To design Front fender using the given Class-A surface and master section. Fender:- The primary purpose is to prevent sand, mud, rocks, liquids and other Road spray from being thrown into the air by the rotating tyre. When Vehicle is moving, tyres pick Up Stones and Other and hurt them in all direction. Fender…

Objective: Calculate  the Wheel arch area to prove whether the given fender of car will Pass the European standard or not. Note: We  can't able to calculate wheel arch area because we don't have enough data. European Standard for Wheel Arch : The Clearance L as Shown in above fig at all the five section…

Objective: The Objective of this Project is to find the Section Modulus of the Designed Hood (Inner Panel & Outer Panel) and optimizing it to get an improved section modulus compared to the previous section. Introduction Moment of Inertia when a body is free to rotate around an axisis, torque must be applied to…

Objective:-Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the master section.  Data to be used: Hood Thickness Information  . Outer Panel Thickness=0.75mm  . Inner Panel Thickness=0.75mm .Reinforcement Thickness=1.5mm The following task is performed. .Design Outer panel with the Hem.…

 Underbody Coating A Car underbody is exposed to the most wear and Tear Caused by muddy water, Patholed Roads Stones and Other obstacles On the Road. Because it's not in plain sight, we often do not see the damage in Indian roads car's body is most Prone to Corrosion. underbody Coating Provides long term Procticton to…

Benchmarking is a Process where you measure your Company Success against competitors to discover your Performance,Services,Products and Processes.Steps Of Benchmarking is given Below-:1. Planning2.collection Of Information3. Analysis Data 4. Implementation5.Monitoring.Comparison of 4  vehicles.Model: Tata AltrozEx-Showroom…