Week 9 - Project - A pillar Design with Master Section

Objective-: We have to Design A pillar & Doghouse with the Help of Given Master Section & Pdf file.

Step1.

Tooling Axis Creation :-

We have to check the given class A Surface & Master Section after that Create Tooling Axis for given class A surface , We use Bisection Method , for that we extract 3 lines from given master section , after that we have to create one line by using Bisection Method .

Draft Analysis for Class A :-

After creation of Tooling Axis, we will do draft Analysis with given class A Surface at 3 deg .

B Surface Creation :-

We will create B Surface with given class A Surface for that we have to Offset class A surface for 2.5mm in downward direction .

1st Patch Up Creation :-

For removing patch up we have to use Boundary, Multiple extract and swip with reference surface . use boundary curve as gide curve and multiple extract as profile after that we join sweep surface with offset surface we get final B surface.

C surface creation :-

For C Surface Creation we will use Multiple Extract, Smooth curve , Sweep with reference surface and reference surface will be class A for small area we will use Blend & Multi section surface after that we will get final C surface. we will join all C surface together.

A & C Surface Joining :-

After creation of C Surface We will join A surface with C surface .

Final Surface :-

For final Surface we have to extrapolate B Surface check with intersection and Trim with Join A&C surface , after that we will get Final Surface.

Close Surface :-

For Close Surface we have to go in to the part design after that we have to convert Trimed Surface into the Solid Body .

Dog House Creation :-

For Dog Creation , We have to take Extract Edges of Master Section and take One Plane on Point after that Create Positioned Sketch for that and pad it after that shell it for 2.5 mm and drafted the outer faces .

Split Surface:

We will Create One line at the Bottom and Extrude it, after that we will Offset it for 5mm and Extract One face of thick Surface with Tangent Continuity Extrapolate Both the Surface and Trim it. We will Create this Surface within 3mm to 6mm.

Ribs Creation :-

We will Extract the lines from Master section and Pad it after that drafted it for 0.5 deg .

Upper Cut Out Design :-

We have to take one point , Plane and create sketch on it after that Extrude it and split the Main Body of Dog house.

Side Core Tooling Axis & Draft Analysis :-

We have to create side core Tolling axis with reference of Main Tolling Axis and Draft Analysis with Main Dog House .

Final Body -:

we have to Trimed the Dog House with close Surface, after that we will get Final Body.

Draft Analysis :-

We have to do Draft Analysis On Final Body with Main Tooling Axis.