Challenge

Hybrid Vehicle Case Study

AIM

The aim of this challenge is to simulate the hybrid vehicle model

OBJECTIVES

  • Simulation run of hybrid vehicle
  • Increase the Vehicle mass by 50%.
  • Increase the Drag coefficient by 5%.
  • Comparison of the results

HYBRID ELECTRIC VEHICLES

A hybrid vehicle is one that uses two or more distinct types of power, such as submarines that use diesel when surfaced and batteries when submerged. Other means to store energy include pressurized fluid in hydraulic hybrids.

The basic principle with hybrid vehicles is that the different motors work better at different speeds; the electric motor is more efficient at producing torque, or turning power, and the combustion engine is better for maintaining high speed (better than a typical electric motor). Switching from one to the other at the proper time while speeding up yields a win-win in terms of energy efficiency, as such that translates into greater fuel efficiency, for example.

Parallel hybrid

In a parallel hybrid vehicle, an electric motor and an internal combustion engine are coupled such that they can power the vehicle either individually or together. Most commonly the internal combustion engine, the electric motor and gearbox are coupled by automatically controlled clutches. For electric driving, the clutch between the internal combustion engine is open while the clutch to the gearbox is engaged. While in combustion mode the engine and motor run at the same speed.

The first mass-production parallel hybrid sold outside Japan was the 1st generation Honda Insight.

Mild parallel hybrid

These types use a generally compact electric motor (usually <20 kW) to provide auto-stop/start features and to provide extra power assist[54] during the acceleration, and to generate on the deceleration phase (aka regenerative braking).

On-road examples include Honda Civic Hybrid, Honda Insight 2nd generation, Honda CR-Z, Honda Accord Hybrid, Mercedes Benz S400 BlueHYBRID, BMW 7 Series hybrids, General Motors BAS Hybrids, Suzuki S-Cross, Suzuki Wagon R and Smart fortwo with micro hybrid drive.

Power-split or series-parallel hybrid

In a power-split hybrid electric drive train, there are two motors: a traction electric motor and an internal combustion engine. The power from these two motors can be shared to drive the wheels via a power split device, which is a simple planetary gear set. The ratio can be from 100% for the combustion engine to 100% for the traction electric motor, or anything in between. The combustion engine can act as a generator charging the batteries.

Modern versions such as the Toyota Hybrid Synergy Drive have a second electric motor/generator connected to the planetary gear. In cooperation with the traction motor/generator and the power-split device, this provides a continuously variable transmission.

On the open road, the primary power source is the internal combustion engine. When maximum power is required, for example, to overtake, the traction electric motor is used to assist. This increases the available power for a short period, giving the effect of having a larger engine than actually installed. In most applications, the combustion engine is switched off when the car is slow or stationary thereby reducing curbside emissions.

Passenger car installations include Toyota Prius, Ford Escape and Fusion, as well as Lexus RX400h, RX450h, GS450h, LS600h, and CT200h.

Series hybrid

A series- or serial-hybrid vehicle is driven by an electric motor, functioning as an electric vehicle while the battery pack energy supply is sufficient, with an engine tuned for running as a generator when the battery pack is insufficient. There is typically no mechanical connection between the engine and the wheels, and the primary purpose of the range extender is to charge the battery. Series-hybrids have also been referred to as extended range electric vehicle, range-extended electric vehicle, or electric vehicle-extended range (EREV/REEV/EVER).

The BMW i3 with Range Extender is a production series-hybrid. It operates as an electric vehicle until the battery charge is low, and then activates an engine-powered generator to maintain power, and is also available without the range extender. The Fisker Karma was the first series-hybrid production vehicle.

When describing cars, the battery of a series-hybrid is usually charged by being plugged in - but a series-hybrid may also allow for a battery to only act as a buffer (and for regeneration purposes), and for the electric motor's power to be supplied constantly by a supporting engine. Series arrangements have been common in diesel-electric locomotives and ships. Ferdinand Porsche effectively invented this arrangement in speed-record-setting racing cars in the early 20th century, such as the Lohner-Porsche Mixte Hybrid. Porsche named his arrangement "System Mixt" and it was a wheel hub motor design, where each of the two front wheels was powered by a separate motor. This arrangement was sometimes referred to as an electric transmission, as the electric generator and driving motor replaced a mechanical transmission. The vehicle could not move unless the internal combustion engine was running.

In 1997 Toyota released the first series-hybrid bus sold in Japan. GM introduced the Chevy Volt series plug-in hybrid in 2010, aiming for an all-electric range of 40 mi (64 km), though this car also has a mechanical connection between the engine and drivetrain. Supercapacitors combined with a lithium ion battery bank have been used by AFS Trinity in a converted Saturn Vue SUV vehicle. Using supercapacitors they claim up to 150 mpg in a series-hybrid arrangement.

Nissan Note e-power is an example of a series hybrid technology since 2016 in Japan.

another subtype of hybrid vehicle is the plug-in hybrid electric vehicle. The plug-in hybrid is usually a general fuel-electric (parallel or serial) hybrid with increased energy storage capacity, usually through a lithium-ion battery, which allows the vehicle to drive on all-electric mode a distance that depends on the battery size and its mechanical layout (series or parallel). It may be connected to mains electricity supply at the end of the journey to avoid charging using the on-board internal combustion engine.

This concept is attractive to those seeking to minimize on-road emissions by avoiding – or at least minimizing – the use of ICE during daily driving. As with pure electric vehicles, the total emissions saving, for example in CO2 terms, is dependent upon the energy source of the electricity generating company.

For some users, this type of vehicle may also be financially attractive so long as the electrical energy being used is cheaper than the petrol/diesel that they would have otherwise used. Current tax systems in many European countries use mineral oil taxation as a major income source. This is generally not the case for electricity, which is taxed uniformly for the domestic customer, however that person uses it. Some electricity suppliers also offer price benefits for off-peak night users, which may further increase the attractiveness of the plug-in option for commuters and urban motorists.

Model File

The above model is the real vehicle representation of a hybrid electric vehicle.

Vehicle Body

A vehicle is a machine that transports people or cargo. Vehicles include wagons, bicycles, motor vehicles (motorcycles, cars, trucks, buses), railed vehicles (trains, trams), watercraft (ships, boats), amphibious vehicles (screw-propelled vehicle, hovercraft), aircraft (airplanes, helicopters, aerostat) and spacecraft.

Battery Management System

A battery management system (BMS) is any electronic system that manages a rechargeable battery (cell or battery pack), such as by protecting the battery from operating outside its safe operating area,monitoring its state, calculating secondary data, reporting that data, controlling its environment, authenticating it and / or balancing it. A battery pack built together with a battery management system with an external communication data bus is a smart battery pack. A smart battery pack must be charged by a smart battery charger.

Vehicle Body Characteristics

Aerodynamics Tab

Results

Vehicle Position Plot

This plot shows the vehicle position through different

Vehicle Speed Plot

External Vehicle body forces plot

Active State Plot

Engine Power Plot

Motor Torque plot

CONCLUSION

  1. The electric vehicle was simulated for the given model.
  2. The vehicle mass was increased by 50% and the coefficient of drag by 5%
  3. The results are shown in various plots.
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