Title: Odd-Shaped Enclosures Design Objective: To learn how to design complex shapes of sheet metal by using NX. Introduction: Sheet metal design and the operations performed on sheet metal are essential aspects of various industries, including manufacturing, construction, automotive, aerospace, and more. Sheet…
Sagar Gavali
updated on 19 Aug 2023
Project Details
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Read more Projects by Sagar Gavali (21)
Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II
Title of the Project: Design Sheet Metal Bracket by using NX Objective: To know various commands of the NX tool for Sheet Metal Design Introduction: Sheet metal brackets are versatile components used in various industries for their strength and durability. They are typically made from thin sheets of metal,…
28 Aug 2023 07:02 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket
Title: Design of bracket and drawing methodology using NX. Objective: To learn different methods and tools of NX for designing sheet metal parts. Introduction: Sheet metal is a vital material in automotive part manufacturing, known for its versatility, strength, and ease of fabrication. Sheet Metals various applications…
23 Aug 2023 08:37 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure
Title: Odd-Shaped Enclosures Design Objective: To learn how to design complex shapes of sheet metal by using NX. Introduction: Sheet metal design and the operations performed on sheet metal are essential aspects of various industries, including manufacturing, construction, automotive, aerospace, and more. Sheet…
19 Aug 2023 07:59 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly
Title of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 2 Box Design Objective: To design a Box with the help of NX advanced sheet metal. Introduction: NX Sheet Metal provides a set of tools within the NX design environment that allows for simple and fast design of sheet metal parts, dependent…
12 Aug 2023 02:17 PM IST
Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)
Create the Screw boss for the Drill Handle considering the design rules. General Guidelines for Bosses: Draft - 0.5 degrees on the walls of boss Thickness - Typically 40%* of the nominal wall at the base. Height to Diameter Ratio - 3:1 Radii - 0.25mm maximum…
25 Jun 2023 02:04 PM IST
Week 9 - Challenge 3 - Bumper
Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 3 mm INPUT FILES…
26 May 2023 08:22 PM IST
Week 9 - Challenge 2 - Switch Bezel Design
Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm Input…
21 May 2023 12:42 PM IST
Week 9 - Challenge 1 - Base Bracket Design
Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Thickness of Plastic Part - 2.5 mm Input : Base Bracket .CATPART …
19 May 2023 09:24 AM IST
Week 7 Challenge - Assembly Workbench
ASSEMBLY WORKBENCH: 1) QUICK RETURN MECHNISM : In the shaper and slotter machine, a quick return motion mechanism converts circular motion into reciprocating motion, allowing the slider to move forward and backward. The cutting process occurs in the forward motion, but there is no corresponding cutting in the reverse direction.…
09 Apr 2023 08:44 AM IST
Design of backdoor
Aim: Design Back Door Assembly of Car. Introduction : Backdoor is one of the types of doors of the vehicle which is located next to the passenger seat and provides access to the luggage compartment. In most cars, these back doors are operated with the help of gas stay which in turn reduces the effort required to lift the…
11 Feb 2023 06:15 AM IST
Fender Design
FENDER Fender is a part of the car body that protects the car and its surroundings when the wheel is rotating at high speed. This motion of the wheel on the road slings mud, small stones and other debris onto to the car or into the air that can be dangerous at times. Fenders are also known as “wings”…
26 Dec 2022 08:34 AM IST
Fender Design - Wheel Arch Challenge
Wheel Arch Challenge : Fender : Fender covers a wheel, traditionally to prevent water and mud spray, but also for aerodynamic purposes. When the vehicle is moving tyre picks up stones & others and hurl them in all direction thus in order to prevent pedestrians from these stones fenders are used. …
21 Dec 2022 09:05 AM IST
Section Modulus calculation and optimization
Section Modulus of The Hood Aim: To find the section modulus of the hood and optimisation to improve the overall section modulus. Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members It is the ratio of Moment of Inertia (I) of the beam cross-section…
14 Dec 2022 07:06 AM IST
Hood design-Week 2
HOOD DESIGN : Software Used : Siemens NX 12 BIW Concept : Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics,…
13 Dec 2022 09:04 AM IST
Underbody Coating
UNDERBODY COATING : underbody coating provides long term protection from corrosion to acar's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Types of Underbody Coatings. 1. Rubberized Undercoating Rubberized…
02 Dec 2022 08:43 AM IST
Benchmarking
1) Benchmark with presently available cars: A) Hyundai Venue - 1.5 CRDi Diesel. Price : 9,99,000/- Category : SUV Seats : 5 Wheel Base : 2500mm Max Power : 61.5 KW Max Torque : 113.8 N.m Safety Features : ABS, AirBags Mileage : City Road - 18 Km/l Highways…
28 Nov 2022 07:16 AM IST
Week 4.1 - Genetic Algorithm
Aim : To write MATLAB code to optimise the stalagmite function and Global Maxima of the function. Theory Optimization is a process of finding desirable solution of a given problem which leads to the best performance under the give constraints. The genetic algorithm repeatedly modifies a population of individual solutions.…
18 May 2022 03:51 PM IST
Week 3 - Solving second order ODEs
Aim : Write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping. Theory: Definition In mathematics, the term “Ordinary Differential Equations” also known as ODE is an equation that contains only one independent variable and one or more…
17 May 2022 09:48 AM IST
Week 2- 2R Robotic Arm Challenge
2-R Robotic Arm Challenge : Aim : Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm. Theory : Kinematics : Kinematics of machines deals with the study of the relative motion of machine parts. It involves the study of position, displacement, velocity and acceleration…
17 May 2022 09:20 AM IST
Week - 4
control logic of a “washing machine” using Stateflow as per given sequence: If the power supply is available, the system gets activated If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by Washing time of 100s. Then rinsing happens…
03 Jan 2022 05:12 PM IST
Week -2
1) Simulink model of door bell using Solenoid block: Simulink blocks used to create model: Pulse Generator(signal builder) Simulink-PS Converter Battery SPST Switch Solenoid Ideal Translation Motion Sensor Solver Configuration Mechanical Translation Reference Scope Condition : Switch is closed for 2 sec and then…
27 Dec 2021 07:48 AM IST