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SALAI SHIVA BALAN THIRUGNANAM

MECHANICAL ENGINEER

Skills Acquired at Skill-Lync :

  • DESIGN
  • GD&T-BASICS
  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN

Introduction

Detail oriented person looking to secure a job position in an organization and ready to work in challenging environment in order to expand my experience and skills and work towards the overall growth of the organization. To get new experience to utilize my communication and interpersonal skills to work towards the organization goals.

27 Projects

Week 10- Assembly Workbench

Objective:

     

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27 Oct 2022 10:55 AM IST

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    Week 8 - Challenge 1 - Base Bracket Design

    Objective:

      Objective: The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket. TOOLING AXIS: We should keenly observe and study the class A surface to create the…

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    07 Nov 2022 09:43 AM IST

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      Week 8 - Challenge 2 - Switch Bezel Design

      Objective:

        DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE: The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION: The control panel bezel is the frame part of the window switch that holds its…

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      07 Nov 2022 01:21 PM IST

      • DESIGN
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      Week 8 - Challenge 3 - Coin Holder Design

      Objective:

      DESIGN AND DRAFT ANALYSIS OF COIN HOLDER :   OBJECTIVE: The objective of the project is to design the COIN HOLDER and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION: To create the COIN HOLDER component through the given Class-A surface. To begin…

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      14 Nov 2022 01:56 PM IST

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      Week 8 - Challenge 4 - Bumper

      Objective:

      DESIGN AND DRAFT ANALYSIS OF BUMPER :   OBJECTIVE: The objective of the project is to design the BUMPER and to do a draft analysis for it by creating the required tooling direction with the help of the Bisecting method. INTRODUCTION: To create the BUMPER component through the given Class-A surface. To begin with,…

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      17 Nov 2022 07:44 AM IST

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      Week 8 - Challenge 6 - Core & Cavity Design

      Objective:

      AIM :   To create the Core and cavity blocks for the Switch Bezel Component.   OBJECTIVE :   To Create Core, Cavity and Parting surface for the given component along the Tooling Axis.   CORE :   Core is a preformed, bonded, sand insert placed into the mold to shape the interior of a casting or…

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      24 Nov 2022 05:47 AM IST

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        Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

        Objective:

        AIM: Create the rib for the Drill Handle considering the design rules.  Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily…

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        25 Nov 2022 11:47 AM IST

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        Week 9 - Attachment Feature Creation - Challenge 2

        Objective:

        Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and join them. Use the Close Surface feature to make…

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        28 Nov 2022 11:17 AM IST

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        Week 9 - Project 1 - Door Trim Lower with Engineering Features

        Objective:

        Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: Creation of Tooling axis with appropriate draft angle. Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created. Draft: The…

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        30 Nov 2022 10:28 AM IST

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          Week 9 - Project - A pillar Design with Master Section

          Objective:

          AIM:     Create the Pillar, Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    CLASS A SURFACE:    …

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          02 Dec 2022 12:32 PM IST

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            Week 14 challenge

            Objective:

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            26 Dec 2022 09:01 AM IST

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              Week 11 - Final project

              Objective:

                AIM:   To design and develop vehicle interior door trim using Catia V5 with a given class A surface along with the Master section. Also create the Side Attachment features as per design rules.   OBJECTIVE:   To create thickened part using master section for reference To create the mounting features as per design guidelines…

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              27 Dec 2022 05:49 AM IST

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              Benchmarking

              Objective:

                                                                           REPORT ON BENCHMARKING     AIM: To prepare a report explaining what is Bench-marking , Compare…

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              27 Dec 2022 06:21 AM IST

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              Underbody Coating

              Objective:

              Underbody Coating In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.Benefits…

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              27 Dec 2022 06:49 AM IST

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                Section Modulus calculation and optimization

                Objective:

                AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

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                10 Jan 2023 07:28 AM IST

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                  Hood design-Week 2

                  Objective:

                                     DESIGN OF HOOD   Aim: To Design & Assemble Hood outer panel, inner panel and the necessary reinforcements by following the Design parameters & Master section which is given to us as an input. Introduction: The project report deals with the explanation of steps and procedure followed while developing…

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                  10 Jan 2023 07:28 AM IST

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                  Fender Design - Wheel Arch Challenge

                  Objective:

                  Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Introduction:                                      Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must…

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                  23 Jan 2023 05:57 AM IST

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                    Fender Design

                    Objective:

                    FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. FENDER It is an aesthetic component/part of a car that frames the wheels. Prevention of sand,  mud particles, and other road contaminants from being thrown into the engine compartment and…

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                    23 Jan 2023 05:58 AM IST

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                    Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                    Objective:

                    Title: Defining Connectors and Clips using CATIA V5 Objective : Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. WIRING HARNESS DESIGN IN CATIA V5 INTRODUCTION Wiring harness is the combination of electrical and…

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                    30 Jan 2023 02:11 PM IST

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                    Wiring harness routing & packaging Rules Week 3 Challenge

                    Objective:

                    Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP process: Create two points one as entry and another as exit point. create planes at two points and…

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                    31 Jan 2023 07:53 AM IST

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                      Roof Design

                      Objective:

                                                                                                 ROOF DESIGN                                       …

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                      02 Feb 2023 02:07 PM IST

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                      Design of backdoor

                      Objective:

                      Aim: To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. Objective: To design the backdoor with design methodologies and and provide the emboses,reinforcements in the inner panel and side relief in outer panel to increase the strength.…

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                      08 Feb 2023 01:28 PM IST

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                        Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                        Objective:

                        AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector…

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                        10 Feb 2023 05:50 AM IST

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                        Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                        Objective:

                        Aim :  To route the following harness layout in Electrical workbench and  1. Check the bundle continuity. 2. Add annotation to all connectors. 3. Check for the bundle warning. 4. Generate CAT.part of harness assembly and convert it in .igs format. Procedure : 1. First provide the necessary properties to…

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                        17 Feb 2023 07:34 AM IST

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                          Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                          Objective:

                          AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA DEFINIG ELECTRIC PARAMETER…

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                          17 Feb 2023 09:11 AM IST

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                          Project 1

                          Objective:

                          Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best…

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                          06 Mar 2023 08:43 AM IST

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                          Project 2

                          Objective:

                          AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

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                          06 Mar 2023 08:43 AM IST

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                          Showing 1 of 27 projects

                          8 Course Certificates

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                          Automotive Plastic Design using CATIA V5

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                          Geometric Dimensioning and Tolerancing

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                          Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                          Automotive Wiring Harness using CATIA V5

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                          Automotive Wiring Harness using CATIA V5

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                          Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                          Geometric Dimensioning and Tolerancing

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                          Automotive Plastic Design using CATIA V5

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                          Academic Qualification

                          B.E

                          SATHYABAMA INSTITUTE OF SCIENCE AND TECHNOLOGY, CHENNAI

                          09 Aug 2017 - 20 Apr 2021

                          12th

                          SRI JAYENDRA MATRIC HR SEC SCOOL, TRICHY, TAMILNADU

                          01 Jun 2016 - 12 May 2017

                          10th

                          SRV MATRICULATION HIGHER SECONDARY SCHOOL, TRICHY, TAMILNADU

                          02 Jun 2014 - 21 May 2015

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