Project 2

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA DEFINIG ELECTRIC PARAMETER…

Aim :  To route the following harness layout in Electrical workbench and  1. Check the bundle continuity. 2. Add annotation to all connectors. 3. Check for the bundle warning. 4. Generate CAT.part of harness assembly and convert it in .igs format. Procedure : 1. First provide the necessary properties to…

AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector…

Aim: To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. Objective: To design the backdoor with design methodologies and and provide the emboses,reinforcements in the inner panel and side relief in outer panel to increase the strength.…

                                                                           ROOF DESIGN                                       …

Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP process: Create two points one as entry and another as exit point. create planes at two points and…

Title: Defining Connectors and Clips using CATIA V5 Objective : Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. WIRING HARNESS DESIGN IN CATIA V5 INTRODUCTION Wiring harness is the combination of electrical and…

FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. FENDER It is an aesthetic component/part of a car that frames the wheels. Prevention of sand,  mud particles, and other road contaminants from being thrown into the engine compartment and…

Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Introduction:                                      Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must…

                   DESIGN OF HOOD   Aim: To Design & Assemble Hood outer panel, inner panel and the necessary reinforcements by following the Design parameters & Master section which is given to us as an input. Introduction: The project report deals with the explanation of steps and procedure followed while developing…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

Underbody Coating In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.Benefits…

                                                             REPORT ON BENCHMARKING     AIM: To prepare a report explaining what is Bench-marking , Compare…

  AIM:   To design and develop vehicle interior door trim using Catia V5 with a given class A surface along with the Master section. Also create the Side Attachment features as per design rules.   OBJECTIVE:   To create thickened part using master section for reference To create the mounting features as per design guidelines…

AIM:     Create the Pillar, Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    CLASS A SURFACE:    …

Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: Creation of Tooling axis with appropriate draft angle. Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created. Draft: The…

Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and join them. Use the Close Surface feature to make…

AIM: Create the rib for the Drill Handle considering the design rules.  Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily…

AIM :   To create the Core and cavity blocks for the Switch Bezel Component.   OBJECTIVE :   To Create Core, Cavity and Parting surface for the given component along the Tooling Axis.   CORE :   Core is a preformed, bonded, sand insert placed into the mold to shape the interior of a casting or…

DESIGN AND DRAFT ANALYSIS OF BUMPER :   OBJECTIVE: The objective of the project is to design the BUMPER and to do a draft analysis for it by creating the required tooling direction with the help of the Bisecting method. INTRODUCTION: To create the BUMPER component through the given Class-A surface. To begin with,…

DESIGN AND DRAFT ANALYSIS OF COIN HOLDER :   OBJECTIVE: The objective of the project is to design the COIN HOLDER and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION: To create the COIN HOLDER component through the given Class-A surface. To begin…

  DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE: The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION: The control panel bezel is the frame part of the window switch that holds its…

  Objective: The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket. TOOLING AXIS: We should keenly observe and study the class A surface to create the…