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Ajay Gonnabhaktula

Design Engineer

Skills Acquired at Skill-Lync :

  • SHEET-METAL-DESIGN
  • NX-CAD
  • BIW-DESIGN
  • GD&T-BASICS

Introduction

Enthusiastic Mechanical Engineer to contribute to team success through hard work, attention to detail, excellent organizational skills & problem solving approach. Motivated to learn, grow and excel in Mechanical, Automobile, Design & Manufacturing Industry

39 Projects

Underbody Coating

Objective:

Underbody coating provides long term protection from corrosion to car\'s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. In Indian road conditions, a cars underbody is most prone to corrosion. Underbody…

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03 May 2020 03:24 AM IST

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    Sheet metal Bracket II

    Objective:

    Sheetmetal Bracket II   OBJECTIVE To design a Bracket using NX sheet metal application as shown in the above figure.   INTRODUCTION The Bracket structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above model.  …

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    27 Apr 2020 03:29 AM IST

    • FEA
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    Metal Bracket Flattening and Forming

    Objective:

    Metal bracket reformed OBJECTIVE To design a Bracket using NX sheet metal application as shown in the above figure.   INTRODUCTION The Bracket structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above model.  …

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    27 Apr 2020 03:29 AM IST

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    Assembly of American chopper

    Objective:

    Learn to use Surface knit ,Surface loft ,Cut sweep options to model Gas tank. assembled american chopper by understanding Concentric mate ,Coincident mate,Distance mate ,Angle mate and Parallel mate.   check the zip file for all the parts and assembly thankyou..

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    27 Apr 2020 03:29 AM IST

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      Gaining insights on Composite curves and Make pierce features in Solidworks

      Objective:

      designed chassis and engine in solidworks 2020

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      27 Apr 2020 03:29 AM IST

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        Neutral Data File

        Objective:

        Neutral Data Files A Neutral file is a formatted text file containing information about parts and assemblies created in Creo. The Creo application formats part geometry data so that other software systems can easily read it and a wide variety of applications can use it. You can create neutral files from…

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        27 Apr 2020 03:29 AM IST

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          Designing of Metal Bracket using NX 12 0

          Objective:

          Bracket   OBJECTIVE To design a Bracket using NX sheet metal application as shown in the above figure.   INTRODUCTION The Bracket structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above model.   METHODOLGY…

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          27 Apr 2020 03:29 AM IST

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          Sheet Metal in Odd Shaped Enclosure

          Objective:

          Odd Enclosures    OBJECTIVE To design an odd enclosure using NX sheet metal application as shown in the above figure.   INTRODUCTION The odd enclosure structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above…

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          27 Apr 2020 03:29 AM IST

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          Understanding the utility of Projected curves feature and Revolved cut feature in Solidworks

          Objective:

          modeled rear wheel and front fork using solidworks ive attached the files please go through it.

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          27 Apr 2020 03:29 AM IST

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            Benchmarking

            Objective:

            Benchmarking   Hyundai Venue The Hyundai Venue has 1 Diesel Engine and 2 Petrol Engine on offer. The Diesel engine is 1493 cc while the Petrol engine is 1197 cc and 998 cc. It is available with the Manual and Automatic transmission. Depending upon the variant and fuel type the Venue has a mileage of 17.52 to 23.7…

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            03 May 2020 02:10 AM IST

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              BOX ASSEMBLY by using SIEMENS NX 12 0

              Objective:

              BOX ASSEMBLY   OBJECTIVE To design a box using NX sheet metal application as shown in the above figure.   INTRODUCTION The sheet box structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above model.   METHODOLGY…

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              27 Apr 2020 03:29 AM IST

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              SUNSEEKER PREDATOR YACHT

              Objective:

              PREDATOR YACHT     AIM AND OBJECTIVE: To model and assemble various parts of predator yacht using solid works.   PARTS TO BE MODELED: Propeller Radar Hull Garage door Rear seat Front seat Middle seat Super structure COMANDS USED TO CREATE YATCH: SKETCH: Sketch is basically a 2d representation of particular…

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              27 Apr 2020 03:29 AM IST

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              DESIGNING a CASING using SIEMENS NX 12 0

              Objective:

              Casing Design   OBJECTIVE To design a casing using NX sheet metal application as shown in the above figure.   INTRODUCTION The sheet casing structure design is obtained using sheet metal application in NX12 application. Various features such as flange, tab, dimple is used while creating the above model.  …

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              27 Apr 2020 03:29 AM IST

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              American Chopper

              Objective:

              American Chopper   AIM AND OBJECTIVE To model and assemble various parts of American Chopper using solid works.   PARTS TO BE MODELED Transmission belt Kick Stand Front Fender Rear Fender Oil Tank Chain Pedal Front wheel Rear wheel Front fork Chassis Engine Gas tank   COMANDS USED TO CREATE YATCH  …

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              27 Apr 2020 03:29 AM IST

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                Wheel arc Radius

                Objective:

                Wheel arc Radius Objective To find whether the given model satisfy the standards of wheel arc radius or not Fender Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged by contact with the road…

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                19 May 2020 02:54 PM IST

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                  Section Modulus calculation and optimization

                  Objective:

                  Sectional Modulus Main purpose of this analysis was to get the inertia of the hood and study of sectional modulus and improve it to withstand more load. It gives the idea of how much the material is resistant to bend/ deformation.  It is the ratio of moment of inertia and distance between the neutral axis and extreme…

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                  22 May 2020 06:44 AM IST

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                    Roof challenge

                    Objective:

                    Roof  An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. In order to give strength, it is provided with embosses on top of the roof.   The bow roofs are provided with mastic…

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                    31 May 2020 05:09 PM IST

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                      Hood design-Week 2

                      Objective:

                      Hood  The hood (North American English) or bonnet (Commonwealth English excluding Canada) is the hinged cover over the engine of motor vehicles that allows access to the engine compartment, or trunk (boot in Commonwealth English) on rear-engine and some mid-engine vehicles) for maintenance and repair.  On front-engine…

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                      03 Jul 2020 06:16 AM IST

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                        Boolean Operations Week 5 Challenge 4

                        Objective:

                        i have done the model and uploaded in the zip file along with the ppt 

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                        22 Oct 2020 05:53 AM IST

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                          Drafting Workbench Week 6 - Challenge 2

                          Objective:

                          CAT part, Drawing and Pdf are attached in the ZIP file 

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                          27 Oct 2020 04:23 PM IST

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                            Door Arm Rest Week 8 Challenge

                            Objective:

                             ive uploaded the zip file including the CAT parts and PPT

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                            13 Nov 2020 08:48 AM IST

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                              Week 9 Part 4 Project 5 - Attachment Feature Creation

                              Objective:

                               ive uploaded the zip file including the CAT parts and PPT

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                              20 Nov 2020 07:05 AM IST

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                                Week 9 - Project 6 - Master Section Development

                                Objective:

                                ive uploaded the zip file including the CAT parts and PPT

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                                24 Nov 2020 03:53 PM IST

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                                  Week 11 - Final project

                                  Objective:

                                  Car Door assembly please refer to the PPT and CAT part given below  

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                                  30 Dec 2020 05:27 AM IST

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                                    Week 1:- Introduction to BiW and Fixtures Challenge

                                    Objective:

                                    What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body's components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. BIW is termed before painting…

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                                    06 Jan 2021 05:00 AM IST

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                                      Week 2:- BiW Fixture Basics Challenge

                                      Objective:

                                       1. What is the process of project execution activity? Performing the activitiesneeded to meet the project Obtaining and manage quotations, bids and proposals as needed. Managing the projectteam and manage other resources. Collecting and analyse performance data. Generating projectdata for status…

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                                      08 Jan 2021 07:00 AM IST

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                                        Week 4:- Pin Unit Design Challenge

                                        Objective:

                                        CAT product file and the report PPT is uploaded in the ZIP file given below

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                                        19 Jan 2021 05:22 PM IST

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                                          Week 5:- Rest Unit & Clamp Unit Design Challenge

                                          Objective:

                                          Clamp unit and Rest unit is designed and report is attached in the ZIP file 

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                                          27 Jan 2021 05:33 PM IST

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                                            Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge

                                            Objective:

                                            Clamp Unit & Pin-Clamp Unit Design Challenge Swivel Clamp unit is unit designed to clamp, hold the car panel by using a pneumatic clamp cylinder. In this type There is pivot pin around which clamp arm rotate along with swivel cylinder.   DESIGN Clamp 1   Clamp 2   Clamp 3   All clamping units  …

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                                            15 Mar 2021 05:15 AM IST

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                                            Week 7:- Base Unit Design Challenges 1

                                            Objective:

                                            What is the Base Unit? What are the typical parts of the Base Unit? A base unit is the unit designed to mount all the other units(Clamp unit, Pin unit, rest unit etc.) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also…

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                                            15 Mar 2021 05:46 AM IST

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                                              Week 7- Base Unit Design Challenges 2

                                              Objective:

                                              Base Unit Design Challenges 2 A base unit is the unit designed to mount all other units (Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Base unit is the fundamental component of the fixture because…

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                                              15 Mar 2021 06:01 AM IST

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                                                Week 8:- 3D Finishing - Challenges 1

                                                Objective:

                                                What do you understand by the 3D finish process? While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole concentricity & holes sizes are checked which ensures the easy assembly of different parts. The gaps between the different units are checked to ensure…

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                                                16 Mar 2021 05:03 AM IST

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                                                  Week 8:- 3D Finishing Challenge 2

                                                  Objective:

                                                  3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing Following points are taken into consideration while finishing the design:- Hole concentricity & hole sizes- All parts Hole concentricity is checked & confirmed while finishing the parts. Machining…

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                                                  16 Mar 2021 06:43 AM IST

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                                                  Week 9:- 2D Detailing Challenge

                                                  Objective:

                                                   What are the Drawing templates? Drawing templates are the files of frames and title block which convey the design information that are used to generate 2 D drawing from 3 D part. Neat and detailed Drawing templates convey more information from designer to manufacturer. so we can avoid misunderstanding and…

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                                                  16 Mar 2021 07:09 AM IST

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                                                    Week 10:- 2D Detailing Challenge

                                                    Objective:

                                                    Key Sheet for the Complete Fixture assembly in orthogonal projections   Key Sheet for the Complete Fixture assembly in isometric view   BIW Fixture base unit design in isometric view   BIW Fixture base unit design in orthographic projection   Base plate design in isometric view   Base…

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                                                    18 Mar 2021 06:19 PM IST

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                                                      Week 11:- 2D Detailing Challenge 2

                                                      Objective:

                                                      Clamping unit 1   Clamping unit 2   Swivel clamp unit 1   Swivel clamp unit 2   Retractable Pin unit   Pin unit  

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                                                      21 Mar 2021 04:36 PM IST

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                                                        Week 12:- Documentation Challenge

                                                        Objective:

                                                        Bill of Materials (BOM)A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for gathering and using the required materials. The bill of materials can be understood as the recipe…

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                                                        21 Mar 2021 08:21 PM IST

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                                                          Project 2

                                                          Objective:

                                                           A fixture is a work-holding or support device used in the manufacturing industry.Fixtures are used to securely locate (position in a specific location or orientation) and support the work, ensuring that all parts produced using the fixture will maintain conformity and interchangeability. Using a fixture improves…

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                                                          29 Mar 2021 08:20 AM IST

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                                                            Week 3:- BiW Fixture Design Methodologies Challenges

                                                            Objective:

                                                            1.What is design Methodology? Design methodologies are the steps that are followed during the concept designing stage of the fixture. Purchase Order(PO) The purchase order (PO) is the official document received from the customer. which commits the customer to pay the seller for the sale of a specific product to be delivered…

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                                                            29 Mar 2021 09:08 AM IST

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                                                              6 Course Certificates

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                                                              Ultimate SOLIDWORKS Course

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                                                              Certificate UID: 0OIVa20vyRoZcHsS
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                                                              Advanced Sheet Metal Design using NXCAD

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                                                              Certificate UID: N4WMuLNqVdZnVzxR
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                                                              Geometric Dimensioning and Tolerancing

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                                                              Automotive Plastic Design using CATIA V5

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                                                              Automotive BIW Fixture Design using CATIA V5

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                                                              Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                                              Academic Qualification

                                                              B.Tech

                                                              K L University

                                                              01 Jul 2015 - 01 Apr 2019

                                                              12th

                                                              Mayuri Bhavan Srichaitanya Jr College

                                                              01 May 2013 - 01 Apr 2015

                                                              10th

                                                              KENDRIYA VIDYALAYA NO:1, VIJAYAWADA

                                                              01 Apr 2012 - 01 Mar 2013

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