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Week 8 - Challenge 6 - Core & Cavity Design

Core and Cavity Design for Switch Bezel - Plastic Component Mold  This report demonstrates the design of Core and Cavity Bloacks for an Automotive Plastic Component – Door Switch Bezel using industry principles such as Parting Surface and Parting Line definition, Draft angles, Draft Analysis, Determining and…

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Read more Projects by Abuthagier s (27)

Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

Objective:

    Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis…

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03 Oct 2022 01:10 PM IST

  • DESIGN
  • FEA
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Week 8 - Challenge 6 - Core & Cavity Design

Objective:

Core and Cavity Design for Switch Bezel - Plastic Component Mold  This report demonstrates the design of Core and Cavity Bloacks for an Automotive Plastic Component – Door Switch Bezel using industry principles such as Parting Surface and Parting Line definition, Draft angles, Draft Analysis, Determining and…

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10 Sep 2022 04:18 PM IST

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Week 8 - Challenge 3 - Coin Holder Design

Objective:

COIN HOLDER DESIGN OBJECTIVE: To create the Coin holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. To create the Class B and Class…

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06 Jul 2022 05:26 PM IST

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Door Arm Rest Week 8 Challenge

Objective:

Door Arm Rest Week - Challenge 8: Creating Tooling Axis by following OEM Standards. Creating Class B Surface and Class C Surface using given Class A Surface as an input. Making Solid Part of 2.5mm thickness. Preforming Draft Analysis for input and output. Draft Analysis on a SWITCH BEZEL: THEORIES OF DRAFT ANALYSIS: Draft…

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19 Apr 2022 06:28 PM IST

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    Week 8 - Challenge 3 - Switch Bezel Design

    Objective:

    OBJECTIVE: To carry draft analysis by creating the tooling direction for the given class-A-Surface. To create Class B and Class C surface for the given SWITCH BEZEL with the given Class A Surface to design a component Draft Analysis on a SWITCH BEZEL: THEORIES OF DRAFT ANALYSIS: Draft is required on all parts in the direction…

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    20 Feb 2022 05:56 PM IST

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      Week 8 - Challenge 2 - Base Bracket Design

      Objective:

      OBJECTIVE: To carry draft analysis by creating the tooling direction for the given class-A-Surface. To create Class B and Class C surface for the given Base bracket with the given Class A Surface to design a component Draft Analysis on a BASE BRACKET: THEORIES OF DRAFT ANALYSIS: Draft is required on all parts in the direction…

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      06 Feb 2022 05:58 PM IST

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        Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

        Objective:

        Draft Analysis on a Fan Cover: THEORIES OF DRAFT ANALYSIS: Draft is required on all parts in the direction of mold movement in order to allow parts ti release or eject from the mold properly. Draft is the angle in which the part is tapered to allow it to realese. As the part cools, it tends to want to shrink to the core…

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        01 Feb 2022 01:28 AM IST

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          Design of backdoor

          Objective:

          Design of BIW Back Door For Hatchback car using NX-Cad Objective: To design the back door of a car. To design an inner panel for the back door. To design the necessary reinforcement like Hinges, Gas stay, Wiper Motors, Latch and striker Using some basic standards. Draft Analysis for inner panel to verify whether it requirements…

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          05 Aug 2021 04:48 PM IST

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            Roof challenge

            Objective:

            Aim: For the Given Roof styling and to Develop the essential flanges and reinforcements, Provide appropriate dimension and check for Draft analysis and also submit your section modulus report on the 0-Y section. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roof with the…

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            05 Jul 2021 04:19 PM IST

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              Section Modulus calculation and optimization

              Objective:

              AIM: To calculate the section modulus for the previously designed hood and to come up with the new section by optimization and altering the design. Theory: Use the Section from your Hood design and calculate the section modulus using the formula S = I/y S = Section Modulus I = Moment of Inertia Y = distance between the…

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              15 Jun 2021 08:13 AM IST

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                Fender Design Challenge

                Objective:

                Objective: To design the front fender of a car with Drip area, sill mount area, bumper mount, and A-pillar mount region. Theory: Fender is the US english term for the part of an automobile (vehicle body) that frames a wheel well(the fender underside). Fender have two part i.e front fender and rear fender. Front fender…

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                12 Jun 2021 06:47 PM IST

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                  Hood design-Week 2

                  Objective:

                                                                                                           …

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                  08 Jun 2021 09:12 AM IST

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                  Underbody Coating

                  Objective:

                  Underbody coating (UBC): Underbody coating which can also be called as underseal and also be shortly called as UBC. Underbody coating provides long term protection from corrosion and rust to car's underbody. It aslo protects parts like internal body panels, frame rails and other inner cavities that are not physically accesible…

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                  01 Jun 2021 10:39 AM IST

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                    Benchmarking

                    Objective:

                    BENCHMARKING: Benchmarking involves a structured comparison between similar products,services or processes on some dimensions of performance. For example it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These look at…

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                    31 May 2021 12:10 PM IST

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                      Week 12:- Documentation Challenge

                      Objective:

                      AIM: To create a BOM and Hardwarer list (BOP) for the complete fixture aasembly from challenge 8. PROCEDURE: Bill of materials is basically a file, which includes all the information required for the assembly of printed circuit boards. It is one of the most important things required while manufacturing PCBs. Failure in…

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                      20 May 2021 03:56 PM IST

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                        Week 11:- 2D Detailing Challenge 2

                        Objective:

                        AIM: To create 2D drawing for each clamp units with all child parts and also create child part drawing for the same for the fixture assembly created in challenge 8. To create 2D drawing for each pin units drawing with all child parts and also create child part drawing for the same for the fixture assembly created…

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                        18 May 2021 12:52 PM IST

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                          Week 10:- 2D Detailing Challenge

                          Objective:

                          AIM:  To draft a key sheet for the complete fixture assembly created in challenge 8 and to draft a base unit and the fixed pin unit drawings with all child parts for the complete fixture assembly from challenge 8. Procedure: Key sheet for complete fixture: NOTE: To drafting a part, there's always been a standard procedure…

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                          03 May 2021 08:37 PM IST

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                            Week 9:- 2D Detailing Challenge

                            Objective:

                            Question No 1: What are the Drawing templates?   ANSWER: Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                                Drawing Templates: Drawing templates are basically the drawing standards as per customers…

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                            13 Apr 2021 02:47 PM IST

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                              Week 8:- 3D Finishing Challenge 2

                              Objective:

                              AIM: To design Rough locators for the fixture and to perform 3D finish for all the units (Clamping and Pin unit) for the given panel. Software Used:              CATIA V5 Introduction:                      …

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                              05 Apr 2021 12:45 PM IST

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                              Week 8:- 3D Finishing - Challenges 1

                              Objective:

                              Question 1. What do you understand by the 3D finish process?   ANSWER: 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole…

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                              28 Mar 2021 02:22 PM IST

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                              Week 7- Base Unit Design Challenges 2

                              Objective:

                              AIM: To design a base unit for the pin units and clamp units including swivel clamp unit with all weldments for the given car panel. THEORITICAL PROCEDURE: BASE UNIT: A base unit is the designed to mount all other units(Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like Pneumatic…

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                              01 Dec 2020 04:38 PM IST

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                                Week 7:- Base Unit Design Challenges 1

                                Objective:

                                1. What is the base unit & what are the typical parts of the base unit? ANSWER: A base unit is the designed to mount all other units(Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like Pneumatic valve box, trunking cable path will  also be mounted on to a base unit. And…

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                                23 Nov 2020 06:17 PM IST

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                                  Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge

                                  Objective:

                                  OBJECTIVE: To design 3 different types of Swivel clamp unit with different riser, blade and clamp arm for the given panel & to design pin clamp unit for the given car panel. ABSTRACT: In this project I have designed a different types of swivel clamp unit by validating a swivel clamp cylinder and by considering a clamping…

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                                  18 Nov 2020 06:31 PM IST

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                                    Week 5:- Rest Unit & Clamp Unit Design Challenge

                                    Objective:

                                    OBJECTIVE: To design 3 different types of power clamp unit with different riser, blade and clamp arm & to design 2 different types of rest unit for the given car panel. ABSTRACT: In this project I have designed a different types of power clamp unit by validating a power clamp cylinder and by considering a clamping…

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                                    31 Oct 2020 03:20 PM IST

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                                      Week 4:- Pin Unit Design Challenge

                                      Objective:

                                                            CONCEPT OF FIXED PIN UNIT AND RETRACTABLE PIN UNIT OBJECTIVE: To design 2 different types of fixed pin unit with different pins, risers, blade & block and 2 different types of retractable pin unit with different pins, risers, blade, cylinder…

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                                      18 Oct 2020 08:32 PM IST

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                                        Week 3:- BiW Fixture Design Methodologies Challenges

                                        Objective:

                                        Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: Design methodologies is nothing but the steps followed during the concept designing stages of fixture design. The various stages of design methodologies are, Purchase order. Inputs from customer. Percentage of completion criteria. Design…

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                                        07 Oct 2020 09:29 AM IST

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                                          Week 2:- BiW Fixture Basics Challenge

                                          Objective:

                                          Question No. 1 - What is the process of project execution activity? Answer: PROCESS OF PROJECT EXECUTION ACTIVITY:                                     FIG 1. Project Activities The above figure shows the process involved in process…

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                                          28 Sep 2020 09:24 AM IST

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