Week 8 - Challenge 2 - Switch Bezel Design

Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can download the connectors…

INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials that can help protect the cables from the environment. Engine Harness An engine wiring harness is constricted…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: . Download connector 3D data from www.te.com…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp       PROCESS :- Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support…

 Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

ASSEMBLY OF BUTTERFLY VALVE  DRAFTING OF BUTTERFLY VALVE

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of…

AUTOMOTIVE SHEETMETAL ROOF DESIGN USING NX CAD   OBJECTIVE:           1.Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are…

                                                                      FENDER DESIGN   AIM : From the given CLASS A SURFACE of the…

                         Wheel Arch Gap Calculation :- Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw…

                             SECTION MODULUD CALCULATION OF HOOD    Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending…

                                            Hood Design Of A Car AIM : To design the hood of a car with the given input Outer panel and its dimensions. Hood Introduction : The hood (North American English)…

UNDERBODY COATINGS:         Underbody coatings are those which are used to prevent car bodies against rust & corrosion. This underbody coating helps in protection from dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires and denting the metal and…

Aim :- Detailed Report on Bench-Marking 1. What is Bench-Marking ? Benchmarking is a process where you measure your company’s success against other similar companies to discover if there is a gap in performance that can be closed by improving your performance. Studying other companies can highlight what it takes…

Development Of Door Trim Panel   AIM:-   To design and development of vehicle interior door trim using given class A surface along with master section. Also create the side attachment features as per design rules. OBJECTIVE- To create the thickened part using master section for reference. To Create the mounting…

 MODEL DRAWING 1            MODEL DRAWING 2       

A PILLAR REPORT   TREE STRUCTURE   OVERVIEW OF A PILLAR  MASTER SECTION FOR CLASS A CLASS B AND CLASS C SURFACE:- CLASS A SURFACE:- TOOLING AXIS :- WE EXTRACTED LINES FROM MASTERSECTION AND CREATED A BISECTING LINE AND GET TOOLING AXIS AND ALONG WITH THAT WE DEVELOPED SIDE CORE AXIS TOO. DRAFT ANALYSIS OF…

Initially, we need to offset the given Door Trim class A surface in the inner direction to the required thickness (here the thickness is 2.5mm). After that, we need to close the patches on the offset surface of the bumper, the patches are formed due to the fillets on the Class A surface. Once all the patches are closed…

CLASS B SURFACE   CREATING TOOLING AXIS :- ALL THE SURFACE ARE ABLE TO CLEAR WITH THE Z COMPONENT BUT THE PROBLEM OCCUR FROM THE PATCH. AND TO OVERCOME THAT UNCLEARED SURFACE WE CREATE TWO LINES PROJECTING THROUGH IT AND WITH THE HELP OF BISECTING METHOD WE GOT OUR MAIN TOOLING AXIS. AND FOR THE SIZE CORE AXIS WE…

CREATING OF TOOLING AXIS :- FIRSTLY WE EXTRUDE THE BOUNDARY FROM CLASS A AND THEN CREATE LINES IN ACCORDANCE OF CLEARING THE FACES AND WHICHEVER SIDE FACES DIFFICULTY IN CLEARING WE CREATE A LINE WITH POINT TO POINT DIRECTION AND WITH THE HELP OF BISECTING METHOD WE CREATE OUR TOOLING AXIS.    

CORE CAVITY  PARTING LINE PARTING SURFACE COMPLETE ASSENBLY  

DRAFT ANALYSIS OF CLASS A SURFACE :- FOR DOING DRAFT ANALYSIS OF CLASS A SURFACE, FIRST WE CREATE A TOOLING AXIS WITH THE HELP OF MEASURE INERTIA AND THROUGH THAT POINT WE CREATE A LINE IN POINT DIRECTION IN Y DIRECTION BECAUSE IN Y DIRECTION ALL THE ELEMENTS ARE CLEARLY VIISIBLE AND CLEARING THE DRAFT ANGLE. OKKAY SO…

  CREATING TOOLING AXIS :- FOR CREATING THE TOOLING AXIS FIRST WE CHECK THE BEST SUITABLE DIRECTION FOR TOOLING BY USING COMPASS. HERE FOR TOOLING AXIS, X DIRECTION IS MOST SUITABLE BECAUSE IN X DIRECTION MOST OF THE SURFACES ARE CLEARING WHILE PERFORMING DRAFT ANALYSIS. GENERALLY WE USE BISECTING METHOD FOR CREATING…

DRAFT ANALYSIS OF CLASS A SURFACE:- AS IT IS GIVEN IN GIVEN CLASS A SURFACE THE DRAFT ANGLE ON THE AESTHETIC SURFACE IS BEYOND 3 DEGREE WHICH STATES THAT THE MINIMUN DRAFT ANGLE FOR THE COMPONENT IS 3 DEGREE AND ACCORDING TO THAT WE HAVE TO CREATE THE CLASS B AND CLASS C SURFACE .   DRAFT ANALYSIS OF FINAL PLASTIC…

DRAFT ANALYSIS OF CLASS A SURFACE DRAFT ANALYSIS OF SWITCH BEZEL  

  DRAFT ANALYSIS OF CLASS A SURFACE:-       DRAFT ANALYSIS OF CLOSE SURFACE :-