Week 8 - Challenge 2 - Switch Bezel Design

Aim : To create a CAD model of a side door trim panel from given class A surface . Objective:  a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Creation of dog house and various attachment…

Aim : To create a CAD model of a side door trim panel from given class A surface . Objective:  a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Creation of dog house…

DRAWING 1 Body 1 Body 2 Body 3 Body 4 Body 5 Assembly DRAWING 2 Body 1 Body 2 Body 3 Assembly    

 A PILLAR DESIGN WITH MASTER SECTION MASTER SECTIION                    REFERENCE FOR CLASS A, CLASS B & CLASS C SURFACE.   CLASS A SURFACE                  check the surface quality         …

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created.…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. DESCRIPTION:   1.…

Create the rib for the Drill Handle considering the design rules mentioned in the video.  Create the Screw boss for the Drill Handle considering the design rules mentioned in the video.  General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically…

AIM:to create the core and cavity for the switch bezel condering the all design rules. TOOLING AXIS: IT IS THE AXIS IN WHICH THE DIRECTION CORE AND CAVITY OPEN. THIS IS THE VERY IMPORTANT FOR PRODUCTION OF PLASTIC COMPONENT. MOST OF THE DEFECT WILL DONE IMPROPER TOOLING AXIS CREATION BY THE PLASTI DESIGNER. THERE ARE SO…

BUMPER DESIGN :- Aim- Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Class A Surface- Class A Surface…

AIM: Creating  the coin holder plastic component through the A-class surface and add thickness to it    Objective : Creating the B and C surface  Creating the tooling axis  Performing the draft analysis on both A surface and final plastic components. Take the Thickness of the component to be 2.5…

- Aim: Create the Switch Bezel Plastic component through the given Class-A surface. - Objectives: - To create class B & C surface for the given component. - To form the tooling axis and capture the surface properly. - To check the feasibility of the component with a draft of 3 degrees. - Method: - In…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: Given Class A Surface: STEP 1: Check…

Title:Advanced Sheet Metal Design Using NX Cad - Bracket-2.   Objective:To model bracket using NX CAD application. Introduction: 1.NX CAD: NX, formerly known as "unigraphics",is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software. 2.Sheet metal: It is metal formed by an industrial…

Objective: The wholesome purpose of this project is to design a complex-shaped bracket by reading the 2D drawing of the same and preparing the 3D-based geometry of the bracket. To get knowledge of how to read the 2D drawing which dimensions to be considered use different views to get an idea about the final product,also…

Title : Project report on modelling of Odd shaped enclosure using NX CAD  Objective : To design 3D CAD model of Odd shaped enclosure using NX 12  Introduction : NX is the the most powerful, flexible,and innovative product development solution in the industry. NX for Design has the features,performance, and capabilities…

  Design of Sheet metal Box Assembly using NX-Cad Objective The main objective of this project is to design a sheet metal Box assembly by understanding different operations in Siemens NX-cad. Then Drawing sheet is to be created for the designed sheet metal Box. Introduction Sheet metal is metal formed by an industrial…

TITLE: Advance sheet metaldesign of CASING OBJECTIVE: To design a sheet metal model of the casing using the NX CAD tool. INTRODUCTION:  Sheet metal is metal formed by an industrial process into thin flat pieces. Actually, it is one of the fundamental forms used in metal working,and it can be cut, bent into a variety…

Design of Back Door of an Automotive Car   Aim: To design the Back door (Tail gate) of a car from the styling surface provided using NX CAD. The ultimate aim is to design the Back Door by following the Industrial Standards. Back Door: A back door is a BIW component found in all Automotive car generally used for opening…

AUTOMOTIVE ROOF DESIGN INTRODUCTION  Automotive roof plays an important role in aerodynamics and internal strength of vehicle. The roof's BIW influences the aftermath effects of crush load, snow load and heat distortion criteria. The roof has internal structures like front roof rail,rear roof rail,bow roof l,bow roof…

Report On Section Modulus Calculation Of Hood To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure,the more the resistive it becomes to bending. Section…

FENDER DESIGN   OBJECTIVE: The main objective of this project is to design a fender using a new age design software - NX - CAD INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch with the proper dimensions is converted…

Aim: To decide wether the design is whether the european standards or not.   Given design:  WHEEL ARCH:The wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. Corrosion had occurred around the…

HOOD DESIGN- CHALLANGE Introduction:- Hood is main component of a car at the front portion. It is used to decorate the car & add luxur ious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood design consideration:- The hood of a car is considered as the frontal BIW enclosure…

UNDERBODY COATING: Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible…

Benchmark with present available cars in market for the following case.     Mr .D.S.Pughazhyendhiiis a married man who lives in Bangalore which is a highly crowded city.His Family comprises of five members including his wife,five-year-old boy,his father and mother.He visits his native place Madurai which is 500kms…

1.Objective:     1.Data visualizer (100 points) Your script should take column numbers as the input and plot the respective columns as separate images Each file should be saved by the name of the column The plot labels should be extracted from the file. If, I request for a plot between column 1 (crank angle)…

Curve Fitting using PYTHON Objective - There are two objectives :- To fit a linear and cubic polynomial for a given data and to get a best fit out of the two fits To get a perfect curve fit  Theory:- lntroduction of curve Fitting Method :- Curve fitting is a process of determining a best possible curve for a given…

Objective: - Write a program that solves the following ODE.This ODE represents the equation of motion of a simple pendulum with damping.And also write a program to simulate the transient behavior of a simple pendulum and to create an animation of its motion. Theory:- In Engineering,ODE is used to describe the transient…

AIM: To write a program in Python to solve an Otto cycle and make plots for it. OBJECTIVE : 1. To solve and find out different state variables in the Otto cycle and plot its p-V diagram.2. To calculate the thermal efficiency of the given Otto cycle. THEORY: The Otto cycle is the ideal cycle for spark-ignition reciprocating…

We are asked to create a MATLAB model of an electr ic car wh ich uses lithium-ion battery.The major condition here is: Implement the vehicle speed control using Plcontroller and generate brake and accelerator Avoid using readymade driver block for speed control.         From this,we can understand that…

Aim: To Create a detailed MATLAB model of an Electric Rickshaw (three wheel passenger vehicle). Software used: MATLAB R2020a (Simulink) Objectives: Rear wheels driven by PM brushed type motor Assume efficiency points of motor controller and motor Make an excel sheet of all input and assumed data Results: For any three…

AIM:- To study Thermal modeling of the battery pack with the help of MATLAB and SIMULINK.   OBJECTIVES:-  1)For a 10 cell series lithium-ion battery model,simulate the thermal effects and compare life cycle performance at various temperatures,charge & discharge rates using MATLAB. this will be based model…

Battery pack capacity: 18 kWh Cell:ANR26650M1-B Prepare a detailed battery pack drawingalong withits enclosure. State your assumptions. Ans: Aim:To develop a mechanical design of battery pack based on the required energy capacity Nanophosphate High Power Lithium Ion Cell ANR26650M1-B: Al23's high-performance Nanophosphate…

 1.What is coulomb counting? Explain how BMS implements coulomb counting for soc estimation  Coulomb counting SOC is a measure of how much charge is available for use in the battery.For the application of rechargeable batteries in H/EVs,SOC is a crucial parameter and thus needs to be measured accurately though…

Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells. Give your detailed explanation on it. A number of Targray Cathode active materials, including our Nickel Manganese Cobalt (NMC 622, NMC 811, NMC 532), Lithium…

Description:As discussed in Lecture 11, Project 2 deals with the development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. This model is based on the conventional vehicle model from Project 1. The main goal of this project is to understand the functionality of a P1 hybrid and be able to model…

Project 1 deals with the development of a forward energy-based fuel consumption model of a conventional vehicle. The main goal of this project is to get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots. In this project, a typical midsize car with a…

Implement control logic of a “washing machine” using Stateflow as per given sequence:  If the power supply is available, the system gets activated  If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by Washing time of 100s. Then rinsing…

Make a Simulink model of Doorbell using solenoid block with the following details: In the above arrangement, when the switch is closed the electromagnet receives electrical power from the battery and pulls the metal arm to hit the bell producing sound.  Create a situation where the switch is closed for 2…

NASA  came up with polynomials that can be used to evaluate thermodynamic properties such as Cp, H and S. They have also documented the co-efficients that are required to evaluate these polynomials for 1000+ species. To write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific…

To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function and to expalin the concept of genetic algorithm and also to explain the syntax for ga in MATLAB. And to plot graphs for all 3 studies and for F maximum vs no. of iterations.         Stalagmite code for local maxima …

 To write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping     In the above equation, g = gravity in m/s2, L = length of the pendulum in m, m = mass of the ball in kg, b=damping coefficient.   Pendulum codes are   clear all close…

toTo write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm Initial position of robotic arm with link length of link1=  1m & link2 = 0.5 m with angle of 45 degree & 30 degree.     % to calulate forward kinematics of 2R Robotic Arm Challenge clear all close all clc %inputs…