Week 8 - Challenge 2 - Base Bracket Design

FINAL PROJECT DOOR TRIM PANEL: OBJECTIVE: TO CREATE Create thickened part using master section for reference Create the mounting features as per design guidelines in the industry and with master sections Apply material details :  Draft analysis & Tooling analysis Creation of parting lines and check tooling feasibility.…

DESIGN AND ASSEMBLY OF QUICK RETURN MECHANISM: QUICK RETURN MECHANISM   A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in return stroke is less than in the forward stroke. It is driven by a circular motion source (typically a motor of some sort) and uses a…

Design B-Pillar Through Master Section Development AIM: DESIGN AND DEVELOPMENT OF THE B-PILLAR THROUGH MASTER SECTION DEVELOPMENT (INTERIOR TRIM). B-PILLAR: B-Pillar is the pillar on both sides just behind the driver's seat. B Pillar is the most complex component/structure of the vehicle body. This is because the front…

                              Door Applique Design with Engineering Features OBJECTIVE: To create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created…

AIM:        To create the screw boss and Dog House for the Centre console coin holder considering the design rules and perform the draft analysis.  Given details: General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness -  Typically 40%* of…

RIB DESIGN: AIM: To create the rib on the surface of the Centre console coin holder considering the design rules for rib creation. DESIGN RULES FOR CREATION OF RIB: This is the following rules for creation of rib PROCEDURE FOR CREATION OF RIBS: First open the given component,the given component is coin holder.Ribs are…

CORE AND CAVITY DESIGN Objective: To design the parting surface@ parting line and Core and cavity blocks for the switch bezel designed in the earlier challenge.  PROCEDURE: For the core and cavity design of the switch bezal,the tooling axis and the class B,class c and solidbody is already created and draft analysis…

DOOR ARM REST AIM: The main aim of this challange is to create the tooling axis of thegiven class A surface and  create class B and class c surfaces from the class A surface.To check the draft analysis to clear the tooling axis ,and create the solid body of an given class A surface and perform the draft analysis of…

 COIN HOLDER OBJECTIVE:                    To create the Coin Holder Plastic component through the given Class-A surface,And the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft…

SWITCH BEZEL: OBJECTIVE: To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  1.INPUT SURFACE: GIVEN CLASS…

BASE BRACKET OBJECTIVE: To create the Base Bracket Plastic component through the given Class-A surface.The tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Tooling axis creation: First step is tio insert…

                                                                   Draft Analysis on a Fan Cover   Aim: To Create the tooling axis for the given…

  Automotive Backdoor Design AIM: Design inner panel of backdoor with necessary emboses and reinforcements with considering of given outer panel surafce.  BackDoor Backdoor or Tailgate is the hinged door at th erear part of a vehicle and can be moved up or down. It lets us access the boot space or trunk. …

METAL BRACKET2: AIM: To create an metal bracket by using the nx sheetmetal software. MODEL: Steps are follwed by the pdf file Description: commands used: 1.SKETCH 2.TAB 3.FLANGE 4.BREAK CORNER 5.CUT OUTS 6.REBEND 7.UNBEND 8.HOLE 9.GUSSET &ETC. IMAGES: CONCLUSION:             THE METAL…

                                                 WHEEL ARC AREA AIM:  To calculate the wheel arc area and prove weather the car will pass the standards or not by using the europian standards.…

  steps are followed by the pdf file Images:Conclusion:Design of casing is sucessfully done by using nx cad sheetmetal software.

BOX DESIGN: MODEL: Steps are follwed by the pdf file IMAGES: CONCLUSION:  Design of box is sucessfully done by using nx cad sheet metal software.

                                                DESIGN OF ROOF OBJECTIVE: 1.To perform the section modulus study for the Master sections and create for the Front roof rail, Rear roof rail, Bow Roof Rail…

                                             CAR HOOD DESIGN AIM:         To design the car hood and…

MODELLING AND RENDERING OF AMERICAN CHOPPER   OBJECTIVE:       To create modelling and photo realistic rendering of American chopper by using solidworks. EXECUTION: STEPS FOR DESIGN: *open a new file *Selection of plane *sketch as per dimension *Surface modelling or solid modelling *Fillet…

ASSEMBLING THE BUTTERFLY VALVE COMPONENTS AND APPLYING GD@T TO THE ASSEMBLY DRAWING AIM:           TO ASSEMBLING THE BUTTERFLY VALVE COMPONENTS AND APPLYING GD@T TO THE ASSEMBLY DRAWING BY USING NX CAD SOFTWARE. INTRODUCTION: BUTTERFLY VALVE: A Butterfly valve is a quarter-turn rotational motion…

                 SECTION MODULUS CALCULATION AND OPTIMIZATION OBJECTIVE:                   To calculate section modulus and modify the section to improve overall section modulus of hood. SECTION MODULUS: Section modulus is a geometric…

What is Benchmarking Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By…

UNDERBODY COATING DESCRIPTION:                         Under body coating is used to protect the cars bottom surface or chassis from external environmetal distrubance,to ensure the safety and life time of the car.A car’s underbody is exposed to the most…

MODELLING SUNSEEKER PREDATOR YATCHT   AIM: Modelling and assembly of a sun seeker predator yacht in solid works. EXECUTION: STEPS FOR DESIGN: *open a new file *Selection of plane *sketch as per dimension *Surface modelling or solid modelling *Fillet or chamfer *save the design or model MODELLING: THE YACHT CONSIST…