Week 8 - Challenge 2 - Base Bracket Design

Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements Aim: Bonnet is main component of a car at the front portion. It is used…

AUTOMOTIVE BENCHMARKING: Benchmarking is the process of comparison of similar products on some dimensions of performance Automotive Benchmarking is the process of analyzing the choices of similar products based on the selection factor and deducing it to final conclusion Comparing compact sedan cars in proce range of below…

AIM: To design the back door using the provided styling surface and by using appropriate design methodologies and by providing the necessary reinforcements and embosses. Introduction: In this project  i have designed a back door for a hatch back where it is hinged at roof level as opposed to the boot trunk lid of…

AIM :To Design a Car Roof and to do the curvature study to resist heat distortion and snow load condition of the same. Introduction :In this project we will study the roofs bow roofs and reinforcemrnt for the roof different design consideration how to develop the design to the component with the master sections and the…

To Design the fender according to the give design parameters related to industry standards. Fender : The fender is the curved part of the car’s body that sits on top of the wheels and holds them in place. It is not only a safety component but also enhances the overall look of your vehicle. Its primary function…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

The objective of this project is to first route the two Harness A and Harness B as per the given harness layout. The electrical connectors are represented by numbers in the above figure. There are 8 different types of connectors at 10 different locations.      Bundle continuity has to be checked for the…

The connectors is define as Connector connection point Bundle connection point Axis system of the connector connection point Define the all connectors as electrical components The connectors are assembled by given layout drawing We use the multi branchable to add all the necessary branches, branch points in the wiring…

  Aim:  To Calculate the Wheel Arc area and radius for given fender model and check for eligibility  to pass. JAPAN STANDARD:   As per the japan standard  the clearance  value the gap between the tyre and the fender wheel aech should not be less than 5mm for all the 3 points B,A & C Japan…

Aim To calculate the section modulus of the previously designed hood for analysing its strength and also optimizing the design to see the difference in the bending strength of the hood higher the section modulus of a structure the more the resistive it becomes to bending. Section modulus is a geometric property for a given…

UNDERBODY COATING: Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Types of Vehicle Undercoating Vehicle undercoating is a process…

The connectors is define as Connector connection point Bundle connection point Axis system of the connector connection point Define the all connectors as electrical components The connectors are assembled by given layout drawing We use the multi branchable to add all the necessary branches, branch points in the wiring…

  Procedure of the connector for defining it electrically. First download the connectors and mounting clip from the given link from the open source. Then in mechanical part design give the connector mid points on both the bottom and top side known as bundle connection and connector connection point. Using point definition…

Screw boss and dog house design on coin holder Aim: Create the boss and Dog House for the Centre console coin holder considering the design rules. General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height…

AIM: To create plastic design and attach the engineering features and generate the draft analysis for the given door applique Class A model. Door applique Door attachment surface Procedure: 1. Check for any opening in the given model Door applique by usinh boundary command. 2. Tooling axis creation Create a point at the…

Objective:- To develop class-A surafce input provided into a product design following the OEM standards using CATIA V5 surafce workbench and to ensure that the product is manufacturable by injection molding.  Abstract: The project report deals with the steps and procedures followed while creating a door arm rest console…

Report: To create the rib for center console coin holder considering the design rules. Introduction: A plastic part design is a very complex process and it requires the involvement of many factors like functional requirements, processs constraints, material selections and assembly and structural issues. The wall thickness,…

REPORT: Tooling axis: Tooling axis is the direction in which mold close and opens. Part drafts are given along this axis Determine the tooling axis: Identify the faces which can potentially create the problems while manufacturing. Surfaces at angles along a desired tooling axis. Extract a plane surface and create a point…

AIM: To create the core and cavity for the switch bezel considering all the rules. Tooling axis: It is the axis in which the direction core and cavity open. This is the very important for production of plastic component.  There area so many methods for creation of cooling axis. Intersection is the one of the methods…

Report: Tooling axis creation: 1. In this part we have 3 walls to create bisecting line from the plane x and y axis 2. Extract the base  3. Create the point on the surface and axis system 4.Create 3D intersection using the axis system of y-axis and x-axis 5. Extend the lines on both sides 6. Create the bisecting lines…

AIM: To make a solid model from given class-A surface INTRODUCTION: CLASS-A SURFACE: a surface mmade by the designer which is given as an input to the plastic modeler to work on it. It is aesthetic surface and outer most surface.  CLASS-B SURFACE: a surafce below certain thickness from the class-A surface is class-B…

REPORT:- DRAFT ANLYSIS: step 1 : First to ensure class - A surface is properly joined and has no discontinuity on it. For this we use boundary or join command.   BOUNDARY step 2: Analyze the model manually or visually to see which direction is most suitable for tooling axis.   Possibility along x-axis Tooling…

AIM: In this project we are going to model and assemble various parts of American chopper bike. TOOL: Solidworks 2020 INTRODUCTION: A chopper is a type of custome motorcycle that emerged in the late 1950's in california. A chopper employs radically modified steering angles and lengthened fork for a streched out appearance.…

OBJECTIVE: To create a 3d cosmetic model of a yacht using solid works and render it with photoview360 INDTRODUCTION: yacht is light and comparatively small sail used for racing and recreation, in recreations term applies to very large craft, originally powered by sail and later by steam or ic engines The modeling of yacht…

AIM:  To write a code in MATLAB tomparse nasa thermodynamic data file and then calculate thermodynamic properties of various gas species. OBJECTIVE: 1. write a function that extracts the 14 coefficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. 2.calculate molecular…

AIM:- To optimize a given stalagmite function using 'GA' genetic algorithm command in MATLAB. OBJECTIVES:- To write a code to optimize stalagmite function and also to find global maxima.  Explaination about genetic algorithm and syntax  for GA in MATLABPlotting graphs for all 3 studies…

AIM:- To show a animation of damped simple pendulum oscillations animation EXPLAINATION:-  first we solve the 2nd order differential equation of a damped simple pendulum. dtheta2_dt = -(b/k)*theta2-(g/l)*sin(theta1)  we have to all the function during main code run. so separate script is created for above 2nd…

AIM %inputs parameters like length of linls and different angle positions L1 = 1; % length of link 1 L2 = 2; % length of link 2 theta1 = linspace(0,90,35); theta2 = linspace(0,90,35); ct = 1; %for every angle of theta1 there will be 10 respective angles of theta2, this can be achived by for loop function for i = 1:length(theta1)…