Week 5:- Rest Unit & Clamp Unit Design Challenge

1.OBJECTIVE The main aim of this project is to design three different types of Swivel clamp units and one pin clamp unit with different riser,Blade and Clamp arm for the given Car panel.                                       …

CONTENTS Objective Intriduction Theory Design Conclusion   1.OBJECTIVE The main aim of this project is to design two different types of rest units and three different types of Power clamp units with different riser,Blade and Clamp arm for the given Car panel.               …

AIM : To design Pin Units for the given sample component in both fixed and retractable types and to understand the designing procedures, fundamentals, and standards for a pin unit of the BIW fixture design. INTRODUCTION : Pin unit is a unit designed to locate car panels using pins. Components that consist of the unit are…

1. DESIGN METHODOLOGY: Design Methodology is nothing but steps followed during the concept design stages of Fixture Design.     2. INPUTS FROM THE CUSTOMER: The basic inputs from customer are as follows: Functional requirements Preferred standard components Car products Layout Ergo Data Weld Study Standard Detailing Templates…

1............................. PROCESS OF PROJECT EXECUTION ACTIVITY:Project activities involve all the activities from the RFQ (Request for Quotation) received from the customer to the Dispatch of Fixtures from our side.A request for quotation (RfQ) is a business process in which a company or public entity requests…

1. BIW - BODY IN WHITE:  Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated…

WIRING HARNESS FOR ENGINE AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as…

WIRING HARNESS FOR TAILGATE   AIM: To route the wiring harness for the given Tailgate. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also…

WEEK-7 FLATTENING AND 2D DRAWING   CONNECTOR CONNECTION POINT: A connector connection point is used to specify how mating connectors are placed when making an electrical connection. Open any document containing a single insert connector where you want to place a connector connection…

Bundle Connectivity Check: For Harness A: For Harness B Bundle Warning: Rectified: To rectify the bundle harness warning, the definition of the bundle should be modified. addition of slack is checked whether it satisfies or not. The bend radius can be changed accordingly.   Warning_2:   ELECTRICAL DEFINITION:…

CONNECTOR CONNECTION PROCESS: CONNECTOR CONNECTION POINT:  A connector connection point is used to specify how mating connectors are placed when making an electrical connection. Open any document containing a single insert connector where you want to place a connector connection point. Optionally, place a Contact constraint.…

DEVELOPMENT OF A DOOR TRIM PANNEL AIM: To Create a CAD model considering the following inputs as like in OEM and tier1 companies Class A surface Nominal thickness with reference of Master Sections Attachment strategy INPUT: Class A Surface Master Sections STEPS INVOLVED: TOOLING AXIS SURFACE THICKNESS ATTACHMENT CREATION…

DESIGN OF HOOD INNER PANNEL OBJECTIVE:Design of Hood outer panel, inner panel, and the necessary reinforcements by following the given Master section and with the design parameters. CONTENTS: 1. Introduction 2. Design Parameters 3. CAD Approach  4. Conclusion 1. INTRODUCTION:  HOOD: The hood or bonnet is…

  DESIGN OF AN AMERICAN CHOPPER AND PHOTO-REALISTIC RENDERING USING SOLIDWORKS   OBJECTIVE: The objective of this project is to create part models of The American chopper and assemble the parts using SOLIDWORKS. To add Decals, Camera View, and Environment Scenes of the Assembly. To create the Photorealistic Model…

OBJECTIVE:  Design of the Outer upper and lower panel, inner panel, and the necessary reinforcements by following the Master section with the design parameters for the given class-A surface. CONTENTS: INTRODUCTION DESIGN CONSIDERATIONS HEMMING INNER PANEL OUTER PANEL REINFORCEMENTS DRAFT ANALYSIS Introduction: A passenger car…

OBJECTIVE: Design a roof using the provided skin data and also position bow roof rails in accordance with heat distortion and snow weight formula also to find section modulus of the roof and roof rails and check the draft of the designed parts. GIVEN STYLING SURFACE: Roof : An automobile roof or car…

OBJECTIVE: Creating mounts for the front fender with gives styling surface and master sections. INTRODUCTION: Fender is the American English term for the part of an automobile, motorcycle, or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids,…

1. CLIP OR P-CLAMP: P-Clamp provides a light, fast, and efficient solution to mounting cable harnesses. The compliant cushion firmly grips a wide diameter range of cables without crushing the cable. The Clamp data used in this case: Hellarmann Tyton – 21160129     CREATED CAD: THE FLOWCHART OF…

DEFINING ELECTRICAL CONNECTION FOR CONNECTORS   CONNECTOR: A connector is an electro-mechanical device whose job is to connect or disconnect a circuit path. Connectors are made of different materials based on their functions. They come in different shapes, sizes, quality, and complexities.…

SECTION MODULUS The section modulus of the cross-sectional shape is of significant importance in designing hood. It is a direct measure of the strength of the hood. A hood that has a larger section modulus than another will be stronger and capable of supporting greater loads. Section…

WHAT IS BENCHMARKING? Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement.…