Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

1. MAJOR ELEMENTS IDENTIFIED Battery - Provides power to the entire electrical system. Starter - Initiates the engine's operation when the ignition is engaged. Ignition Coil - Boosts the battery voltage to high voltage needed for spark plugs. Distributor - Distributes high voltage from the ignition coil to each spark plug.…

Q1. Flatten the harness assembly completed in the “ week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings has different visuals on the drawing view. OBJECTIVE:To flatten the wire harness assembly completed in the week 4 assignment.To orient the wire bundle as shown…

      The harness layout is routed and connected in electrical workbench, as per given layout     Harness A                                   Harness B     Harness assembly (A):  Colour coding:   …

Electrical harness assembly design Step to involve electrical harness assembly Import the all the electrical parts from the TE.com website Imported parts are 1.      C-DT06-2S-C015 2.      C-DT06-4s-C015 3.      C-DT06-6S-C015 4.     …

Back shell:1)     Back shell is plastic model part used at wire entry side of connector either for protection or to improve aesthetic/appearance of hardness.2)     These are not mandatory part of wiring hardness. Are always optional and driven by cost.Initially data has been downloaded…

1.       Deutsch DT06-08SA:       I downloaded the cad model from the te.com website and loaded into the catia software. Then I define the connector connection point, Bundle connection point and cavity connection point by using point between command.   Bundle connection…

  Objective:   The objective of this project is to create half of the door trim panel in CATIA-V5 using the provided Class-A surface.   Abstract:   This report contains a brief overview of design rules and the approach taken to achieve the final plastic product. It includes a draft analysis report for all the Class-A surfaces,…

Aim: To create A pillar Design with Master Section. Taken the Thickness of the component to be 2.5 mm from the master section Class A surface: Class A surface is a Styling surface or aesthetic surface get it from the styling team. we will design the plastic component by using the Class A surface as input. <!--[endif]-->…

Aim: To A Create the DOOR TRIM LOWER Plastic component through the given Class-A surface. Also, Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.     Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of…

Aim: The aim of this project is to design a sheet metal panel for the backdoor, based on the provided skin data, while considering all the relevant design rules and guidelines.   Abstract: The backdoor, also known as the tailgate, serves the primary function of covering the rear end of a car. However, it also incorporates…

Aim:To design & develop the Roof of a car with its components by following the master section and design parameters. Objective: • To develop the essential flanges and reinforcements using roof class A surface.• To do a curvature study on the roof and perform calculations to determine the position of the Bow-roof.•…

  Aim :- To design a Hood outer panel, inner panel and the necessary reinforcements by the given Master section and design parameters. Design: Master section :-Master section is a predefined sketch which will be adaptable for different situations.                    …

Aim: To decide whether the given design passes the European standards or not. European Regulation Requirement:   Measure the distances between the points on the wheel circle and fender curve. All of these should be greater than 10mm to satisfy European regulations. Horizontal distances from SA, SB, and SC points to…

Aim: Use the Section from your Hood design and calculate the section modulus using the formula S = I/y. Section modulus: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radii…

Draft Analysis: Draft analysis is done by taking the tooling axis line, which is created by bisecting line method Step 1: Create a point on the surface by using a point on the surface method Step 2: Create bisecting line by using bisecting method Step 3: Drawn line using the bisecting method command Step 4: After creating…

The under-body coating is a protective layer that is applied to the under-body of a vehicle to prevent rusting, corrosion, and damage from road debris. It is a critical component in maintaining the longevity of a vehicle, especially in areas with harsh weather conditions or where roads are heavily salted during winter.…

I would like to prefer a diesel car because as compared to petrol cars with the same variant cost would be more the cities like Bangalore there is more traffic due to this fuel consumption is more. The cost of the diesel is less compared to petrol for a long duration of time also to save the money diesel variant car is…

QUICK RETURN MECHANISM   CV JOINT

  Class A surface Class B surface  Class C surface Solid body Draft analysis  Final body     

Class B surface Class C surface