Challenge

Fender Design - Wheel Arch Challenge

Aim:

To decide whether the given design passes the European standards or not.

European Regulation Requirement:

  • Measure the distances between the points on the wheel circle and fender curve. All of these should be greater than 10mm to satisfy European regulations.
  • Horizontal distances from SA, SB, and SC points to the fender curve should be at least 5mm.

Given design:

Sketch has been made according to the standards:

Measure the distance between the at the 5 section

SA-SA

25.992 mm > 10 mm

SB-SB

43.64 mm > 10 mm

SC-SC

38.36 mm > 10 mm

SD-SD

47.625 mm > 10 mm

SE-SE

60.115 mm > 10 mm

Now to find the horizontal distance between the wheel and the fender. This distance should be at least 5mm from SA point, SB point, and SC point.

Distance between SA point and fender outer curve = 9.949 mm (pass)

Distance between SB point and fender outer curve = 10mm (pass)

Distance between SC point and fender outer curve = 2.434 mm (pass)

Result:

Region

Required clearance

Actual clearance

Result

SA-SA

10

25.992

PASS

SB-SB

10

43.64

PASS

SC-SC

10

38.36

PASS

SD-SD

10

47.625

PASS

SE-SE

10

60.115

PASS

Horizontal result from the outer curve of the fender

From outer curve the fender to

Distance

Result

SA

9.494>5

PASS

SB

5.698>5

PASS

SC

2.434<5

FAIL

Conclusion:

The given design satisfies all European standards but one, i.e. the distance from the SC point to the fender curve (which is just 2.434 mm), which is way below the recommended 5 mm minimum distance. Therefore, this fender cannot pass European standards. The design should be reverted back to the class A designer telling him to modify the design and increase the gap there.

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