Week 1:- Introduction to BiW and Fixtures Challenge

 Title- Week 9 - Project 1 - Door Applique Design with Engineering Features3-2-1 Principle (Arresting Degrees of Freedom)A work-piece free in space can move in an infinite number of direction. For analysis, this motion can be broken downinto 12 directional movements or "degrees of freedom". All 12 degrees of freedom…

AIM: To create the Screw boss and Dog House for the Centre console coin holder by considering the design rules.OBJECTIVE:General Guidelines for Bosses:Draft - 0.5 degrees on walls of bossThickness - Typically 40%* of the nominal wall at the base.Height to Diameter Ratio - 3:1Radii - 0.25mm maximum radii. "C" is where the…

AIM - To create the rib for the Centre console coin holder considering the design rules.PROCEDURE - The coin holder part is shown below: The tree structure of the component is shown below: Tooling axis - The tooling axis is defined as the direction in which the mold opens or core and cavity opens and closes. The selection…

AIM - To create the core and cavity block for the switch bezel.PROCEDURE - The switch bezel that was created is shown below: First, i will do the draft analysis of the model. For draft analysis, i need a tooling axis.Tooling axis - The tooling axis is defined as the direction in which the mold opens or core and cavity…

AIM : To create a Coin Holder plastic component through the given Class A surface and perfoming the draft analysis on the modelobjectives :To ensure proper tree structure is followedTo keep the design as per requirementAll the sketches should be iso constrainedTo publish the Class A,B and C Surface.PROCEDURE :First import…

AIM - To Create the Switch Bezel Plastic component through the given Class-A surface. And to perform the draft analysis on the model.PROCEDURE - Here Class A Surface which is given to me is shown below: Now from the above-shown fig. I have to create the solid component creating the CLASS B and CLASS C surface. so first…

 OBJECTIVE:Creating the Base Bracket Plastic component through the given Class-A surface.Class A surface:It is the visible aesthetic surface that has curvature and tangency alignment to the ideal aesthetical reflection quality of any automotive component. Class Asurface refers to those surfaces which are visible It…

Isometric, front, side , Top views

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AIM:To draft a key sheet for the complete fixture assembly created in challenge 8 and to draft a base unit and the fixed pin unit drawings with all child parts for thecomplete fixture assembly from challenge 8.Procedure:Key sheet for complete fixture:NOTE:To drafting a part, there's always been a standard procedure to…

BACKDOOR DESIGNOBJECTIVE:To develop the car backdoor by using given surface method by automotive sheet metal design.BACKDOOR:A backdoor is located at the rear end of the car which gives access for the boot space to store luggage.,spare whhel etc.These doors can be operated mannualy oreclectric powered.In most of the luxuary…

1) What are the Drawing templates?Drawing templates are the files of frames and title block which convey the design information that are used to generate 2 D drawing from 3 D part. Neat anddetailed Drawing templates convey more information from designer to manufacturer. so we can avoid misunderstanding and make a very…

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AIM:Perform 3D finish for all units of Assembly design.Create Rough locators for Assembly. 3D FINISH:The 3D finish is the process where design is completely finishing & to be ready for final simulation & 2D detailingIn 3D finishing we perform and ensure the following points:i. Hole concentricity & hole sizes-…

1) What do you understand by the 3D finish process?- 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing.- While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units.- The hole concentricity &…

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SECTION MODULUS CALCULATION AND OPTIMIZATION OF HOODObjective:Calculate section modulus of the previously created design of car hood by taking a cross-section of it and analyzing the result.To come up with a new design that would increase or improve the section modulus of the existing car hood and optimize our design to…

Conclusion: According to fender design considerations here designed demo fender 

1. What is the base unit & what are the typical parts of the base unit?Answer: A base unit is the unit designed to mount all other units (Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like pneumaticvalve box, trunking cable path will also be mounted on to a base unit. Base…

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Designed Swivel Clamp Unit 

As per the assignments, above completed power clamp units along with the blade and different types of raisers. along with that one designed couple of rest units, those data are attached in the below space.  

Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile It is normally sprayed or painted on when the car is just out of the dealership and is clean. The main purpose of undercoating is to check rust especially in the body components like frame rails…

1. Prepare a report explaining what is benchmarking As a first step on the way, vehicle manufacturers have to benchmark their vehicles in the competitive environment in order to understand and to strengthen or improve the potential of their vehicles. The 10 main attributes are as follows: Performance Driveability…

  1. Design 2 Different types of Fixed Pin Unit with Different Pins, Riser, Blade, and Block.    Type 1    Type 2 2. Design 2 Different types of Retractable Pin Units with Different Pins, Riser, Blade, Cylinder, and Block. Type 1

What is Design Methodology? Design methodologies are one of the pre-design processes which is the steps followed during the concept designing phases in fixture design.     What are the inputs required from the customer to start designing a Fixture?   The purpose or the function of the fixture will be given…

What is the process of project execution activity?

BIW-Body in White in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated into the structure. Assembly involves different techniques such as welding (spot,…

  Title of the Project: Metal Bracket from 2D drawing with NX CAD Objective: create Sheet Metal Bracket from 2D drawing with multiple holes and gussets and drawing cutout. Introduction: Sheetmetal concept is the best phenomenon to manufacture any type of structural and non-structural components with high benefits…

Title of the Project: Sheet metal Bracket with NX CAD Objective: create Sheetmetal Bracket with beads and normal cutout. Introduction: Sheetmetal concept is the best phenomenon to manufacture any type of structural and non-structural components with high benefits despite few cons. create Sheetmetal Bracket with beads,…

  Title of the Project: Create Enclosers with odd shapes and angles with NX CAD Objective: create Sheetmetal components using solid bodies which are quite difficult shapes. Introduction: Sheetmetal concept is the best phenomenon to manufacture any type of structural and non-structural components with high benefits…

1.Title of the Project: Designing Box Assembly with NX CAD 2. Objective: The main concept over here is designing Box assembly with Sheetmetal processes. 3. Introduction: Sheetmetal concept is the best phenomenon to manufacture any type of structural and non-structural components with high benefits despite few cons. To…

1) Title of the project - To Design sheet metal casing with UG NX 2) Objective: Designing casing with dimple and beads to improve strength and manufacturability. 3) Introduction: the majority of mechanical components being manufactured by sheet metal material to expose better beneficiaries like       weight…