Week 1:- Introduction to BiW and Fixtures Challenge

Bill of Materials (BOM):A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for gathering and using the required materials. The bill of materials can be understood as the recipe…

1.What are the drawing templates? A) Drawing Templates: If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only in engineering…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly. 3D-FINISHING: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all…

AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. SOFTWARE USED: CATIA-V5 INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic…

1) What do you understand by the 3D finish process? A) 3D finish: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all the units. The hole concentricity and…

1. What is the Base Unit? What are the typical parts of the Base Unit?        Base unit is one of the main units in a BIW Fixture. A Base unit provides the platform to mount all the other units like rest units, clamp units and pin units etc. Base unit also mounts the components like Valve…

 CLAMP UNIT & PIN CLAMP UNIT Aim: The aim of this project is to design 3 Swivel clamp units and a Pin-clamp unit for the given car panel along with different risers, blades and mylars. Objective: In this project, 3 different swivel clamp units are designed with different risers, blades,mylars along with a pin-clamp…

OBJECTIVE: To design 3 different types of power clamp units with different riser, blade, and clamp arm & to design 2 different types of rest unit for the given car panel. ABSTRACT: In this project, I have designed different types of power clamp units by validating a power clamp cylinder and by considering a clamping…

AIM:- To design 2 different types of fixed pin units with different pins, riser, blade & block, and 2 different types of retractable pin units with different pins, riser, blade, cylinder & block. To fix the pin retainer & the shim block using standard screws we need to find the length of the screw using the…

Q1 Ans Design methodology So in this methodology, we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component…

Q1 Ans PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ we received from the customer. As shown…

Q1 Ans BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body sheet metal…

                                                                                  YACHT  Sunseeker predator Yacht …

DESIGNING OF AMERICAN CHOPPER WITH PHOTO-REALISTIC RENDERING USING SOLIDWORKS   Introduction:  This report contains a detailed explanation of the design of an American Chopper using Solidworks from part modeling to final rendering of the assembly. Objective: The objective of this project is to learn the tools…

Aim: - To Develop the Roof reinforcement from the given styling surface.  Introduction:- In this project, I have been designed a back door for a hatchback where it is hinged at roof level (as opposed to the boot/trunk lid of a sedan, which is hinged below the rear window). Similar to the hood and side doors, the back…

Aim: Create the essential flanges and reinforcements for the given styling and also measure the draft analysis and section modulus study for each section. Roof: This is the important part of the automobile which protects occupants from environmental conditions like heat, rain, and winds. The roof is the assembly of the…

What is Section Modulus? Ratio of total moment resisted by the section to the stress in the extreme fiber. It gives us an idea about how much load the given structure can take. If the section modulus increases the moment of resistance increases and hence its load-bearing capacity.            …

Aim: - To Develop the mountings of the Fender from the given surface. Here we are going to understand What Is the Fender, its types, and its importance? What are the Materials Used to Manufacture the Fender? What are the mounting points of the Fender? About FenderFender is the American English term for the part…

                                                                           HOOD DESIGN Aim: - To Design and assemble the Car Hood/Car…

            DOOR PANEL SECTION DEVELOPMENT   Door panel:   The door panel is the interface between the interior of the car and the inner workings of the door. Generally, the door panel is divided into parts for easy designing like the armrest, map…

UNDERBODY COATINGS:    Underbody coating is which are used to prevent the car bodies from rust &  corrosion. This underbody coating helps in the protection of dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires, and denting the metal and salts from…

What is benchmarking?Benchmarking is a structural comparison between similar products, services, or some dimensions of performance.For example comparison of benchmarking in cars is like comparing the performance of cars, product quality, number of defects per car.Let's compare 4 different cars for suggesting a suitable…

TAKE A GIVEN CLASS A SURFACE Create a tooling axis for given class a surface B SURFACE CREATION  Extract the surfaces untrim the surface Extrapol the surface offset the extrapol trim the offsets make a fillet and take is as FIRST HALF NOW CREATE SECOND HALF   extract the surface extrapol the surfaces offset…

CLASS A SURFACE tooling axis Draft analysis of class a surface offset class a surface to create class b surface fill the open parts in offset class a surface Extract the boundaries of class b surafce and extrapol the boundaries   Extract the boundaries of class a surface to create flanges trim the flanges with class…

                                                                          DOOR APPLIQUE WITH DESIGN FEATURES CLASS A SURFACE  Create…

                                                                                SCREW BOSE Take a solid body to create screw…

                                                                                       RIB DESIGN Extract…

                                                               CORE AND CAVITY CLASS A SURFACE Createa boundary for class a surface extrapol the boundaries trim…

                                                               COIN HOLDER TAKE A GIVEN CLASS A SURFACE CREATE A TOOLING AXIS FOR CLASS A SURFACE                                              STEPS TO CREATE B SURFACE SIDE WALLS Extract the side walls of class a surface untrim the walls Extrapol the untrim walls trim extra…

 SWITCH BEZEL Take a given CLASS A SURFACE create  a tooling axis for a given CLASS A SURFACE Then extract bezel rest surface Then untrim the bezel rest surface offset the untrim surface CREATE WALLS Then extract the walls of the CLASS A SURFACE Then untrim the extracts extrapol the untrims Then trim the extrapols…

Take a given CLASS A SURAFCE Then create a dummy tooling axis for a given class a surface Then create an interset for given CLASS A SURAFCE Then create two lines using point to point direction By using two lines create bisecting line Extract three surfaces from CLASS A SURFACE to create  RIB 1 Untrim the extracts …

 Take a CLASS A SURFACE Then create a boundary for given a class surface using the boundary tool interset clearing along in X direction Then create a dummy tooling axis Then create a two lines using point to point directin Then using the two lines create a bisecting line  Intreset clearing along in Y direction…