Project 1

Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters. Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine and some mid-engine…

STATEMENT OF ASSIGNMENT: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   OBJECTIVES: To define all the connectors electrically…

Statement of assignment: Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. ENGINE WIRING HARNESS ROUTING    The above…

Flatten the harness assembly PRODUCT HARNESS FLATTENING PARAMETERS AFTER FLATTENING  DRAFTING  

Wiring harness design in CATIA V5 - 3D modeling Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 Connector 6 Connector 7 Connector 8 Connector 9 Connector 10 CATALOGUE FOR CONNECTORS   HARNESS A Bundle Continuity HARNESS B Bundle Continuity ASSEMBLY OF HARNESS A AND HARNESS B CONVERTED TO CAT.PART BODY…

DT06-2S DT06-08SA DT06-6S DT06-4S Harness layout in Electrical workbench   PROTECTIVE COVERING COT TUBES

P Clamp   Tyco 1738312 Corrugated tubes CATALOGUE CREATION   35mm COT 20MM COT 15MM COT 10MM COT 5MM COT

WIRING HARNESS CONNECTORS AND CLIPS   THE FOLLOWING COMMANDS WERE USED IN ELECTRICAL PART WORKBENCH, DEFINE EQUIPMENT DEFINE CONNECTOR DEFINE BUNDLE CONNECTION POINT DEFINE CONNECTOR CONNECTION POINT DEFINE CAVITY DEFINE CAVITY CONNECTION POINT IN ELECTRICAL ASSEMBLY DESIGN, CONNECT ELECTRICAL DEVICE   1. Deutsch…

DOOR TRIM PANEL A door trim panel, also known as a door panel or door card, is an interior component of a vehicle's door. It is typically made of molded plastic or other materials and is designed to cover the metal framework of the door, providing an aesthetically pleasing and functional surface. The door trim panel serves…

AIM     To create A PILLAR with input master section and A surface given and to perform draft analysis. INPUT GIVEN A Surface Master Section Part Thickness = 2.5mm OBJECTIVES To create tooling axis. To create B and C surfaces. To perform draft analysis for A surface and the part body with the tooling axis. To…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. CLASS A SURFACE TOOLING AXIS CREATION It is possible to clearing draft in z-direction. So create a point on the surface then create a line on the point in z direction CLASS B SURFACE Offset of 2.5 mm from the A-Surface…

AIM: To create Door Trim and  Dog house and add thickness to it and generate the Draft Analysis on a solid surface final component. DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are…

AIM: Create the Screw boss for the Drill Handle by considering the design rules. Create the rib for the Drill Handle by considering the design rules. Also creating the tooling axis by the Bisecting method. Also creating B and C surfaces. Draft analysis the given A surface and final part Surface. CLASS A SURFACE TOOLING…

AIM Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  CLASS A SURFACE   TOOLING AXIS CREATION  Tooling…

CV JOINT PART BODY 1. Body 1 2. Body 2 3. Body 3 PART ASSEMBLY PART DRAFTING  1. PRODUCT 2. Body 1 3. Body 2 4. Body 3   QUICK RETURN MECHANISM PART BODY 1. BODY 2. BODY 2 3. BODY 3 4. BODY 4 5. BODY 5 PART ASSEMBLY DRAFTING 1. PRODUCT 2. BODY 1 3. BODY 2 4. BODY 3 5. BODY 4 6. BODY 5    

AIM Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  CLASS A SURFACE   TOOLING AXIS CREATION Create an…

AIM    Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. CLASS A SURFACE TOOLING AXIS CREATION Create an…

OBJECTIVE:             Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof. INTRODUCTION:…

Fender design Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged…

  Aim       Calculate the Wheel Arch gap at the required points and check whether the car passes the European standard. Wheel arch The wheel arch is the semicircular part positioned above the wheel of a vehicle to shield wheels, BIW, and pedestrians from the projection of water,…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more resistive it becomes to bending. Section modulus Section modulus is a geometric…

                                                                   UNDERBODY COATING               Underbody coating…

BENCHMARKING Benchmarking is the practice of comparing business processes and performance metrics to industry bests and best practices from other companies. Dimensions typically measured are quality, time and cost. CASE Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore…

Aim: To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. Program; clear all close all clc x = linspace(0,0.6,150); y = linspace(0,0.6,150); n = 50; [xx yy] = meshgrid(x,y); for i = 1:length(xx) for j = 1:length(yy) input_vector(1)=xx(i,j); input_vector(2)=yy(i,j);…

Aim:      To create an animation of simple pendulum by using 2nd order differential equation by using ode solver function in MATLAB. Theory:          A simple pendulum consists of a heavy metallic (brass) sphere with a hook (bob) suspended from a rigid stand, with clamp by a weightless…

                                      Forward kinematics of a 2R Robotic Arm   Aim:        To simulate the forward kinematics of a 2R robotic arm using a program in MATLAB and also to create the animation…