Challenge

Week 11 - Project - A pillar Design with Master Section

AIM

To create A PILLAR with input master section and A surface given and to perform draft analysis.

INPUT GIVEN

  1. A Surface
  2. Master Section
  3. Part Thickness = 2.5mm

OBJECTIVES

  • To create tooling axis.
  • To create B and C surfaces.
  • To perform draft analysis for A surface and the part body with the tooling axis.
  • To create dog house with reference of the master section.
  • To perform draft analysis of the part body with dog house with the main tooling axis and side core tooling axis.

A-PILLAR

In automotive design, the A-pillar refers to the vertical support structure on each side of the front windshield of a vehicle. These pillars are an integral part of the car's body structure and provide support to the roof, windshield, and sometimes the side windows.

The term "A-pillar" is derived from the alphabetical nomenclature used to categorize different pillars in a vehicle's body structure. The A-pillar is followed by the B-pillar, C-pillar, and so on. Each pillar plays a crucial role in maintaining the structural integrity of the vehicle.

The A-pillar not only provides support but also serves as a mounting point for various components, such as the side-view mirrors, weather stripping, and sometimes the front seat belt anchor points. Additionally, the A-pillar may house airbags or other safety systems to protect the occupants in the event of a collision.

Over the years, the design of A-pillars has evolved to accommodate various safety and regulatory requirements. Modern car designs often feature thicker A-pillars or utilize advanced materials to enhance occupant protection in the event of a rollover or side-impact collision. However, thicker pillars can sometimes obstruct visibility, so car manufacturers strive to strike a balance between structural strength and optimal visibility for the driver.

TOOLING AXIS

  • Main Tooling Axis

Tooling axis was created by bisecting line method taken from the reference of the master section.

  • Side Core Tooling Axis

It was created by the line perpendicular to the main tooling axis.

A SURFACE

A surface provides aesthetic of the part.

B SURFACE

All engineering features like ribs, screw bosses, heat stakes, dog houses, locators, etc. are lie on the B side.

C SURFACE

The surface that joins between the A and B surface is called C surface.

FINAL CLOSED SURFACE

THICKENED PART BODY

DOG HOUSE CREATION

DRAFT ANALYSIS

  • A SURFACE

  • FULL PART BODY

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