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Saravana Kumar

Anything is possible

Skills Acquired at Skill-Lync :

  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN
  • GD&T-BASICS

Introduction

I am joining here for growth of my knowledge and career in good way.

25 Projects

Benchmarking

Objective:

BENCHMARKING  BENCHMARKING is a process of measuring the performance of a company's products , services,processes angainst those of another business considered to be the best in the industry. By studying companies with the superior performance,breaking down what makes such superiodlr performance possible, then comparing…

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25 Jan 2023 02:02 PM IST

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    Underbody Coating

    Objective:

    UNDERBODY COATING                Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are…

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    25 Jan 2023 07:18 PM IST

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      Hood design-Week 2

      Objective:

      hood design    objective :                Design outer panel with the hem, develop the Inner Panel, develop all the necessary Reinforcements, Mirror and position the Hinge & Striker, provide Mastic Data, and provide the required Emboss definition.   about hood…

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      12 Feb 2023 03:34 AM IST

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        Section Modulus calculation and optimization

        Objective:

        section modulus calculation and optimization:   Aim: To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes…

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        13 Feb 2023 08:41 AM IST

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          Fender Design - Wheel Arch Challenge

          Objective:

          WHEEL ARCH CHALLENGE Aim :     To Calculate the Wheel Arch Area by given fender and Wheel Model Design and Prove whether the car will pass by using European standards or Not. Introduction : The wheel arch is the semicircular part positioned above the wheel of a vehicle. Designing of wheel arch is the…

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          14 Feb 2023 08:53 AM IST

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            Fender Design

            Objective:

            AIM: The aim of these project is to design fender and the main design requirements for Drip area, Bumper, A pillar and Sill mounting areas. Outer of car : Fender :             Fender is a front outer side member of a car which covers the wheel side. Fender purpose is to prevent sand, mud,…

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            16 Feb 2023 03:51 AM IST

            • DESIGN
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            Roof Design

            Objective:

            ROOF DESING:   OBJECTIVE:             *Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong…

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            19 Feb 2023 10:15 AM IST

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              Design of backdoor

              Objective:

              BACK DOOR: aim:         To design a back door of the car on sheet metal using the apporopriatedesign and provided skin data by considered design rules. objective:          to design the backdoor with design methodologies and provide the embooses,reinforcement in the inner panel and side relief in outer panel to increase…

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              26 Feb 2023 10:27 AM IST

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              Week 8 - Challenge 1 - Base Bracket Design

              Objective:

                AIM:           To create a Base Bracket Plastic Component through a given Class A Surface and perform Draft Analysis on the final plastic component. OBJECTIVES: Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of SURFACE MODELING. Draft Analysis…

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              16 Mar 2023 12:36 PM IST

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              Week 8 - Challenge 2 - Switch Bezel Design

              Objective:

              AIM:          The aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards. OBJECTIVES:          To design switch bezel as per automotive OEM Standard.          Create…

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              17 Mar 2023 10:55 AM IST

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              Week 8 - Challenge 3 - Coin Holder Design

              Objective:

              COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If…

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              18 Mar 2023 05:59 PM IST

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                Week 8 - Challenge 4 - Bumper

                Objective:

                BUMBER:                A bumper is a structure attached to or integrated with the front and rear ends of a motor vehicle, to absorb impact in a minor collision, ideally minimizing repair costs. They are designed to absorb impact to the front and rear of vehicles and minimize low-speed…

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                20 Mar 2023 05:20 AM IST

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                Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                Objective:

                AIM:         Create the rib for the Drill Handle considering the design rules. INTRODUCTION:         Ribs and screw bosses are engineering features which are created on the B side of the plastic components. RIBS:        Ribs are used to strengthen the…

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                22 Mar 2023 05:04 AM IST

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                Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

                Objective:

                Attachment Feature Creation - Challenge 2  AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted…

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                23 Mar 2023 10:18 AM IST

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                  Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

                  Objective:

                  AIM:           To Create the Door trim lower component through the given Class-A surface.   OBJECTIVES:            The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative…

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                  26 Mar 2023 06:29 AM IST

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                  Week 7 Challenge - Assembly Workbench

                  Objective:

                  AIM :- To create assemblies of Quick return mechanism and CV joint and to also create 2D drawing of the given assemblies in CATIA.  ASSEMBLY :- Assembly modeling is a technology and method used by computer-aided design and product visualization computer software systems to handle multiple files that represent components…

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                  28 Mar 2023 05:00 AM IST

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                  Week 11 - Project - A pillar Design with Master Section

                  Objective:

                  A-PILLAR DESIGN WITH MASTER SECTION AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. CLASS A SURFACE:           Class…

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                  30 Mar 2023 02:20 PM IST

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                  Week 12- Final project

                  Objective:

                  AIM: To develop the Door Trim panel OBJECTIVE: Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower…

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                  08 Apr 2023 06:33 AM IST

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                  Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                  Objective:

                   AIM:        Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

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                  11 Apr 2023 08:11 AM IST

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                    Wiring harness routing & packaging Rules Week 3 Challenge

                    Objective:

                    AIM:         To solve the above assignment questions and define the necessary electrical properties in the respective workbench. INTRODUCTIONS: wiring harness:          A wire harness, often referred to as a cable harness or wiring assembly, is a systematic and integrated…

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                    12 Apr 2023 09:24 AM IST

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                    Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                    Objective:

                    AIM:        Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

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                    17 Apr 2023 04:07 AM IST

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                    Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                    Objective:

                    Let, we have provided the harness layout as below and accordingly we have to route it. For that we have to make assumption for harness bundle diameters and use DT connectors. STEP-1  We have to first define all the connectors geometrically and electrically as shown in below images.     STEP-2 Now, we have…

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                    23 Apr 2023 02:23 PM IST

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                      Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                      Objective:

                      AIM: To prepare a flattened-view of a previously created harness assembly. OBJECTIVES: The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the drawing…

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                      26 Apr 2023 05:46 AM IST

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                      Project 1

                      Objective:

                        AIM: To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Apply all Packaging rules, Industry best practices studied in this course. Apply Protection coverings as required. To Prepare & Submit all necessary reports like clearance, Clipping/Clamping selection, Harness…

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                      11 May 2023 07:04 PM IST

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                      Project 2

                      Objective:

                      ALL THE FILES OF PROJECT 2 IS ATTACHED IN THE ATTACHMENT AIM: To Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. To Prepare…

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                      17 May 2023 05:05 PM IST

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