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Rupesh Rao

Rupesh Rao

Skills Acquired at Skill-Lync :

  • CATIA
  • WIRING-HARNESS-DESIGN
  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • GD&T-BASICS
  • MATLAB-BASICS
  • HYPER-MESH

Introduction

I'm an Mechanical and Automation Engineer and now currently working as an Press tool designer.

25 Projects

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

Objective:

All the connectors have been properly defined with connector connection point, Bundle connection point and Cavity connection point. And mounting device have been defined as a cavity and electrically connected with the connector. Kindly find the attached file and images for the conformation.  

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03 Jul 2022 07:37 AM IST

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    Wiring harness routing & packaging Rules Week 3 Challenge

    Objective:

     First downloaded the igs file and opened and saved it. Then defined it as a back sheel in electrical part design and then difined back shell connection points and saved it into the back shell catalogue.             and then create all sizes of corrogated tubes by defining the inner dia…

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    06 Jul 2022 03:46 PM IST

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      Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

      Objective:

      All the connectors have been downloaded and then saved as catpart and then defined electrically as connectors with connector connection points and bundle connection points. Created a new product and changed its name and added a new product into it as a geomentric bundle and defined electrically by using geomentric bundle…

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      15 Jul 2022 03:17 PM IST

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        Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

        Objective:

        Bundle continuity has been checked by Edit - Search option and reference snap has been attached. Annotations has been added for all connectors. Bundle warning has been checked by creating error by moving the connector closer. CAT.part as been generated by Generate CAT part command in (Tool). by using the CAT part igs file…

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        17 Jul 2022 03:02 PM IST

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          Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

          Objective:

          opened Product of Week 4 challenge opened a new flattening workbench. setted all flattening parameters. extracted the product file into flattening. using flatten command flattened the bundles. used roll and rotate command in necessery areas. created a new drawing sheet. inserted the flattened product into it. Kindly refer…

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          19 Jul 2022 02:24 PM IST

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            Project 1

            Objective:

            Downloaded all the CAD data needed and converted and saved into Cat part. Defined all the connectors and supporting parts ans channels electrically by defining connector connection points, Bundle connection points. Created a new product and added Engine assembly and new geomentric bundle assembly into it. arranged and…

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            27 Jul 2022 03:49 PM IST

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              Project 2

              Objective:

              Downloaded Cad Data and saved as .Cat part created a New Product and inserted the Back door assembly. and created a new product for Geomentric bundle. activated geomentric bundle product and and inserted connectors and clamps from my catalogue. Placed all the connectors and clamps in appropriate places by using snap, Smart…

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              28 Jul 2022 02:55 PM IST

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                Week 8 - Challenge 1 - Base Bracket Design

                Objective:

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                19 Aug 2022 03:10 PM IST

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                  Week 8 - Challenge 2 - Switch Bezel Design

                  Objective:

                                     

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                  22 Aug 2022 02:33 PM IST

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                    Week 8 - Challenge 3 - Coin Holder Design

                    Objective:

                                   

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                    23 Aug 2022 02:15 PM IST

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                      Week 8 - Challenge 4 - Bumper

                      Objective:

                      Crested class B surface and Class C surface. extrapolated the class B larger than class A to intersect with class AC. but cant able to trim. both Class AC and Class B. sweep for class C is also not able to do more than 1mm, but we needed atlest 4mm for intersection and trimming. There is no mentoring section slots free…

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                      26 Aug 2022 01:40 PM IST

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                        Week 8 - Challenge 6 - Core & Cavity Design

                        Objective:

                               

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                        27 Aug 2022 04:21 PM IST

                        • BIM
                        • DEM
                        • HEV
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                        Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                        Objective:

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                        11 Sep 2022 02:00 PM IST

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                          Week 9 - Attachment Feature Creation - Challenge 2

                          Objective:

                          Created Class B surface. created a Tooling Axis. created Class C surface trimmed and created a closed surface. and by using closed surface created a solid part. then created a Dog house. and then copied and pasted the dog house and by using translation moved the dog house to another place. and conducted a draft analysis.…

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                          15 Sep 2022 03:03 PM IST

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                          Week 9 - Project 1 - Door Trim Lower with Engineering Features

                          Objective:

                          Created Class B surface by offsetting class A. and improved the Class B surface quality by using multisection solid and sweep. Created Class C surface by using sweep(with reference surface). and Trimmed both AC with B and created a closed body. and started created Heat stackes and translated it to various location by point…

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                          16 Sep 2022 04:17 PM IST

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                            Week 10- Assembly Workbench

                            Objective:

                                             

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                            26 Sep 2022 03:29 PM IST

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                              Week 9 - Project - A pillar Design with Master Section

                              Objective:

                                                         

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                              29 Sep 2022 01:56 PM IST

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                                Benchmarking

                                Objective:

                                Bench Marking is the comparison of the similar parts features which is already available in market or from compitators for development of new parts with better features and new features to customers and to save cost to company.   I would like to suggest Pughazhyendhii four cars which are Skoda Rapid, Maruthi…

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                                01 Nov 2022 03:53 PM IST

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                                  Underbody Coating

                                  Objective:

                                  Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. Types of underbody coating 1. Rubberized underbody coating : This is generally thought of as…

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                                  03 Nov 2022 04:17 PM IST

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                                    Hood design-Week 2

                                    Objective:

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                                    26 Jan 2023 09:41 AM IST

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                                      Section Modulus calculation and optimization

                                      Objective:

                                      Section Modulus is a geometric property for a given cross section used in design and it is also a ratio between the moment of inertia of the section and elastic modulus of the section.   steps followed to calculate section modulus. 1. created a intersection in inner and outer panel.2. offseted a plane and created…

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                                      29 Jan 2023 01:07 PM IST

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                                        Fender Design - Wheel Arch Challenge

                                        Objective:

                                        The given Wheel Arch design does not pass the European standard.   Kindly find the measurements of the points in given fender wheel arch design. Section Required Value Actual Value Go/No Go A 10mm 9.949mm No go B 10mm 10.0mm Go   C 10mm 0.778mm No go D 10mm 2.888mm No go E 10mm 5.997mm No go    

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                                        01 Feb 2023 05:05 PM IST

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                                          Fender Design

                                          Objective:

                                          Worked on downloaded Class A surface to reduce the fillet to R1.0 created Drip mounting with embossing, blend(stiffner) and holes as per the standards and master section provided as input. created A pillar mounting with emboss and holes for mounting. Created sill mounting with emboss and holes for mounting. Created body…

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                                          01 Mar 2023 01:27 PM IST

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                                            Roof Design

                                            Objective:

                                            Downloade and Worked on the Class A surface to reduce the corner fillet value to improve asthetic. Created flanges and Ditch area for mounting and welding of the roof rails. Provide clearence for A-pillar and C-Pillar. thicked the outer Roof  by 0.75mm as mentioned in input. created and designed front roof rail by…

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                                            06 Mar 2023 05:21 PM IST

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                                              Design of backdoor

                                              Objective:

                                              Back Door is a door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury cars door is electrically operated. Back Door Assembly parts: Inner panel outer panel hinge and its reinforcement…

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                                              16 Mar 2023 01:42 PM IST

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                                                Showing 1 of 25 projects

                                                3 Course Certificates

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                                                Automotive Wiring Harness using CATIA V5

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                                                Automotive Plastic Design using CATIA V5

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                                                Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                                Academic Qualification

                                                B.E

                                                Mahendra Institute of Engineering and Technology

                                                19 Aug 2014 - 26 Jun 2018

                                                12th

                                                Sri Saraswathy Vidhyalaya Matriculation Higher Secondary School

                                                23 Apr 2013 - 20 May 2014

                                                10th

                                                Bharat Matriculation Higher secondary School

                                                12 Apr 2011 - 29 May 2012

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