Challenge

Roof Design

  • Downloade and Worked on the Class A surface to reduce the corner fillet value to improve asthetic.
  • Created flanges and Ditch area for mounting and welding of the roof rails.
  • Provide clearence for A-pillar and C-Pillar.
  • thicked the outer Roof by 0.75mm as mentioned in input.
  • created and designed front roof rail by refering the master section and provided draft as per sheet metal standard.
  • created and designe Rear roof rail by refering the master section and provided draft as per sheet metal standard.
  • created and designed center Bow roof rail by refering the master section and provided draft as per sheet metal standard.
  • created and designed Bow roof 1 by using center roof rail as reference by changing the point ratio value.
  • created and designed Bow roof 2 by using center roof rail as reference by changing the point ratio value.
  • Thickned all the roof rails by 0.75mm and checked for any interference and corrected the area having interference.
  • Calculated Bow roof prediction and found that the designed roof satisfies the contion lesser than 2.7mm.
  • calculated Show Load prediction and forund that the designed roof satisfies the condition of greater than 3.1mm.
  • made draft analysis for all roof rails and checked for tooling feasibility.

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