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SONU RAJ

Skills Acquired at Skill-Lync :

  • SHEET-METAL-DESIGN
  • GD&T-BASICS

35 Projects

American Chopper

Objective:

1. sonu Fuel Tank https://drive.google.com/open?id=1ok2-pNpVliSZxaYnH_T5_UhA3zObuLFH 2. Sonu Assembly Chopper https://drive.google.com/open?id=1sj3o7qofzQqFZ3xDNlPjGP5CMYnBPW3f  

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23 Apr 2020 11:33 PM IST

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    American Chopper

    Objective:

    1. sonu_chassis https://drive.google.com/open?id=165q_ymXBhZWf2TKy5glqp7hQMAhB9BeD 2. sonu_engine https://drive.google.com/open?id=1enYrdGBddbsJuxFZtRB9kOroChG3GeOt  

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    23 Apr 2020 11:33 PM IST

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      DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

      Objective:

      Objective: • The objective of this project is used to create a model of different parts of the Chopper using Solidworks.• To assemble the different parts modeled for the chopper.• To create a Photorealistic model of the chopper and Render the model using Solidworks Photoview 360 or Solidworks visualize.…

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      23 Apr 2020 11:33 PM IST

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        SURFACE MODELING OF YACHT

        Objective:

        Objective: The objective of this project is used to create a surface model of different parts of the Yacht usingSolidworks. To assemble the different parts modeled for the Yacht. Part Modeling: Part Modeling you can create a part from a conceptual sketch through solid feature-based modeling, as well as build and modify…

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        23 Apr 2020 04:06 AM IST

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          American Chopper

          Objective:

          1. Rear Wheel https://drive.google.com/open?id=1FCaCABiUU-yud94DNJqhlW0KtieJiliI 2. Front Fork https://drive.google.com/open?id=1N4JatNjO37Z8rp92-P7xUAmBQBggey2S  

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          23 Apr 2020 11:33 PM IST

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            American Chopper

            Objective:

            1. Transmission Belt https://drive.google.com/open?id=1ZpChp7Th2ETY5DuFIn9J9mLovUIyn8Jr 2. Kickstand https://drive.google.com/open?id=1vL81S7W_Z-cy5IgxrJ8iXLV9z3p-vjSF 3. Front Fender https://drive.google.com/open?id=1voR17VWuiXRVSiGO3I7_onzA8h0z0CTQ 4. Rear Fender https://drive.google.com/open?id=1y2DBNP4Y5uuTutJV_IRWWdo543X__uOg…

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            23 Apr 2020 11:33 PM IST

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              American Chopper

              Objective:

              1. sonu_oil_tank https://drive.google.com/open?id=12I6wCjiJf1pOu6vWZNTLDsUPWATdKv79 2. Sonu_Pedal https://drive.google.com/open?id=143AayRuF2a3pF1ObYsfM-ssLt6NiKuy2 3. Sonu_Chain https://drive.google.com/open?id=1HG7vpx-9h3kto-3OrP3DvvUDqn1D1-MQ

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              23 Apr 2020 11:33 PM IST

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                ARMOURED VEHICLE LAUNCHED BRIDGE(AVLB)

                Objective:

                Objective: To make the working model of Armoured Vehicle-Launched Bridge (AVLB) or Bridge layer Tank using Solidworks. To assemble the different parts modeled for the tank. To create the photo realistic model of tank and render the model using Photoview 360 or Solidworks Visualize. Part Modeling: Part Modeling you can…

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                18 May 2020 06:23 AM IST

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                  Assembly of Yacht

                  Objective:

                  Sonu_Assembly https://drive.google.com/open?id=19Q79zzvqgaG-Bm-SxYiZrR46B8N2zWOw Yacht Images https://drive.google.com/open?id=1Y1acnkB-0doH9JJAzKyYyl9qDC7lDXJc     Objective: The objective of this project is used to create a surface model of different parts of the Yacht usingSolidworks. To assemble the different…

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                  18 May 2020 06:12 AM IST

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                    Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design

                    Objective:

                    CASING DESIGN Objective: To design Sheet Metal casing using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts used in Machinery, Aerospace etc.  Design Approach: Workflow to design the casing. 1. Sketch the 2D shape of the casing. 2. Construct…

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                    05 Feb 2021 12:00 PM IST

                    • DESIGN
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                    Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

                    Objective:

                    SHEETMETAL BOX ASSEMBLY Objective: To design Sheet Metal Box Assembly casing using Siemens NX Sheetmetal Application.   Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts using various tools and features. Design Approach: Workflow for the design of Sheetmetal Box…

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                    08 Feb 2021 11:23 AM IST

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                      Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure

                      Objective:

                      Odd Shaped Enclosure Objective: To design a Sheet Metal part for odd shapes using Siemens NX Sheet Metal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts using various tools and features. Design Approach: Workflow for the design of Sheetmetal Enclosure for…

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                      10 Feb 2021 09:51 AM IST

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                        Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket

                        Objective:

                        BRACKET Objective: To design Sheet Metal Bracket using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts. Design Approach:  Workflow to design the Sheet Metal Bracket. 1. Sketch the 2D shape of the Bracket 2. Construct the Base feature…

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                        10 Feb 2021 06:06 PM IST

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                          Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II

                          Objective:

                          Sheet Metal Bracket Objective: To design Sheet Metal Bracket using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts. Design Approach:  Workflow to design the Sheet Metal Bracket. 1. Sketch the 2D shape of the Bracket 2. Construct the…

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                          12 Feb 2021 12:49 PM IST

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                            Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

                            Objective:

                            OBJECTIVE: To create the tooling axis for the fan cover model and perform the Draft Analysis. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from…

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                            27 Mar 2021 05:51 PM IST

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                              Week 8 - Challenge 2 - Base Bracket Design

                              Objective:

                              OBJECTIVE: To create the tooling axis for the base bracket model and perform the Draft Analysis. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed. This type of analysis is performed based on colour ranges identifying zones on the analysed element where the deviation…

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                              03 Apr 2021 11:43 AM IST

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                                Week 8 - Challenge 3 - Switch Bezel Design

                                Objective:

                                OBJECTIVE: To create the Switch Bezel Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

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                                07 Apr 2021 02:27 PM IST

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                                  Door Arm Rest Week 8 Challenge

                                  Objective:

                                  OBJECTIVE: To create the Door Arm Rest Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

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                                  20 May 2021 04:27 PM IST

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                                    Week 8 - Challenge 4 - Coin Holder Design

                                    Objective:

                                    OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

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                                    22 May 2021 01:48 PM IST

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                                      Week 8 - Challenge 5 - Core & Cavity Design

                                      Objective:

                                      OBJECTIVE: To create the Switch Bezel Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

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                                      23 May 2021 05:32 PM IST

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                                      Week 9 - Attachment Feature Creation - Challenge 1

                                      Objective:

                                      OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To perform Draft Analysis on the model. To create a Rib for the component comsidering the design rules.    Draft Analysis Feature: This…

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                                      24 May 2021 01:06 PM IST

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                                        Week 9 - Attachment Feature Creation - Challenge 2

                                        Objective:

                                        OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create a Rib for the component considering the design rules.  To create screw boss and dog house for the component. To perform Draft Analysis…

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                                        26 May 2021 08:36 AM IST

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                                          Week 9 - Project 1 - Door Applique Design with Engineering Features

                                          Objective:

                                          OBJECTIVE: To create the Door Applique Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create the locators and heat stakes. To perform Draft Analysis on the model.  Draft Analysis Feature: This command is used to detect…

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                                          28 May 2021 07:50 AM IST

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                                            Week 9 - Project - Master Section Development

                                            Objective:

                                            OBJECTIVE: To create the B-PILLAR Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create a Rib for the component considering the design rules.  To create screw boss and dog house for the component. To perform Draft Analysis…

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                                            03 Jun 2021 06:09 PM IST

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                                              Week 11- Assembly Workbench

                                              Objective:

                                              QUICK RETURN MECHANISM:     C V JOINT:  

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                                              05 Jun 2021 06:29 PM IST

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                                                Week 11 - Final project

                                                Objective:

                                                OBJECTIVE: To create thickened part of door panels using master section for reference.  To create Class B and Class C Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create mounting features such as Dog House, Push Pin etc.  To perform Draft Analysis on the model.…

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                                                01 Aug 2021 06:37 PM IST

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                                                  Week 1:- Introduction to BiW and Fixtures Challenge

                                                  Objective:

                                                  QUESTION 1: What is BIW and define its parts? Answer1 – Body In White (BIW) refers to the welded sheet metal components which form the vehicle structure to which the other components will be joined i.e. engine, chassis, interior and exterior trim. Body In White (BIW) refers to the stage in automotive design or automotive…

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                                                  06 Aug 2021 05:24 PM IST

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                                                    Week 2:- BiW Fixture Basics Challenge

                                                    Objective:

                                                    Question 1- What is the process of project execution activity? Answer:   Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project…

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                                                    08 Aug 2021 05:58 PM IST

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                                                    Week 3:- BiW Fixture Design Methodologies Challenges

                                                    Objective:

                                                    Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

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                                                    15 Aug 2021 02:28 PM IST

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                                                    Week 4:- Pin Unit Design Challenge

                                                    Objective:

                                                    OBJECTIVE: Design 2 different types of Fix pin unit & Retractable pin unit 1. Pin unit is a unit designed to locate the car panel using pin. 2. Pin unit consist of riser, blade, block, shims or spacer, pin retainer & pin. 3. Pin unit is the part of the 3-2-1 locating principle of fixture design. It restricts 6…

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                                                    20 Aug 2021 07:45 PM IST

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                                                      Week 5:- Rest Unit & Clamp Unit Design Challenge

                                                      Objective:

                                                      OBJECTIVE: 1. Design 3 different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. 2. Design 2 different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents any sought…

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                                                      28 Aug 2021 06:15 PM IST

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                                                      Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge

                                                      Objective:

                                                      Objective: 1. To design 3 Different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel and to maintain the stroke as 100mm. 2. To design a Pin-Clamp Unit for the given car panel. Priciple of Locating Fixture: 3-2-1 Principle: 3-2-1 principle is basis of any fixture design. Holding…

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                                                      02 Sep 2021 06:41 AM IST

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                                                        Week 7:- Base Unit Design Challenges 1

                                                        Objective:

                                                        Q.1: What is the Base Unit? What are the typical parts of the Base Unit? Base Unit:  Base unit is the unit of the fixture which is designed as such so that other units of the fixture can be mounted on it. Apart from these units, other necessary tools like pneumatic valve box, trunking cable path will also be mounted…

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                                                        03 Sep 2021 01:50 PM IST

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                                                          Week 7- Base Unit Design Challenges 2

                                                          Objective:

                                                          Objective: 1. Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. 2. Design the complete Fixture assembly. Make all the 5 Panels given in the CAD data fully constrained with the 3-2-1 principle. Base Unit:  Base…

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                                                          08 Sep 2021 05:00 PM IST

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                                                            Week 8:- 3D Finishing - Challenges 1

                                                            Objective:

                                                            1. What do you understand by the 3D finish process? 3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which ensures the easy assembly…

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                                                            09 Sep 2021 05:42 PM IST

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