Week 8 - Challenge 5 - Core & Cavity Design

1. What do you understand by the 3D finish process? 3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which ensures the easy assembly…

Objective: 1. Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. 2. Design the complete Fixture assembly. Make all the 5 Panels given in the CAD data fully constrained with the 3-2-1 principle. Base Unit:  Base…

Q.1: What is the Base Unit? What are the typical parts of the Base Unit? Base Unit:  Base unit is the unit of the fixture which is designed as such so that other units of the fixture can be mounted on it. Apart from these units, other necessary tools like pneumatic valve box, trunking cable path will also be mounted…

Objective: 1. To design 3 Different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel and to maintain the stroke as 100mm. 2. To design a Pin-Clamp Unit for the given car panel. Priciple of Locating Fixture: 3-2-1 Principle: 3-2-1 principle is basis of any fixture design. Holding…

OBJECTIVE: 1. Design 3 different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. 2. Design 2 different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents any sought…

OBJECTIVE: Design 2 different types of Fix pin unit & Retractable pin unit 1. Pin unit is a unit designed to locate the car panel using pin. 2. Pin unit consist of riser, blade, block, shims or spacer, pin retainer & pin. 3. Pin unit is the part of the 3-2-1 locating principle of fixture design. It restricts 6…

Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

Question 1- What is the process of project execution activity? Answer:   Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project…

QUESTION 1: What is BIW and define its parts? Answer1 – Body In White (BIW) refers to the welded sheet metal components which form the vehicle structure to which the other components will be joined i.e. engine, chassis, interior and exterior trim. Body In White (BIW) refers to the stage in automotive design or automotive…

OBJECTIVE: To create thickened part of door panels using master section for reference.  To create Class B and Class C Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create mounting features such as Dog House, Push Pin etc.  To perform Draft Analysis on the model.…

QUICK RETURN MECHANISM:     C V JOINT:  

OBJECTIVE: To create the B-PILLAR Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create a Rib for the component considering the design rules.  To create screw boss and dog house for the component. To perform Draft Analysis…

OBJECTIVE: To create the Door Applique Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create the locators and heat stakes. To perform Draft Analysis on the model.  Draft Analysis Feature: This command is used to detect…

OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To create a Rib for the component considering the design rules.  To create screw boss and dog house for the component. To perform Draft Analysis…

OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. To perform Draft Analysis on the model. To create a Rib for the component comsidering the design rules.    Draft Analysis Feature: This…

OBJECTIVE: To create the Switch Bezel Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

OBJECTIVE: To create the Coin Holder Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

OBJECTIVE: To create the Door Arm Rest Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

OBJECTIVE: To create the Switch Bezel Plastic Component. To create Class B and Class Surface and Tooling Axis. To create Solid Body from the Surface using Close Surface Feature. to perform Draft Analysis on the model. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed.…

OBJECTIVE: To create the tooling axis for the base bracket model and perform the Draft Analysis. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed. This type of analysis is performed based on colour ranges identifying zones on the analysed element where the deviation…

OBJECTIVE: To create the tooling axis for the fan cover model and perform the Draft Analysis. Draft Analysis Feature: This command is used to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from…

Sheet Metal Bracket Objective: To design Sheet Metal Bracket using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts. Design Approach:  Workflow to design the Sheet Metal Bracket. 1. Sketch the 2D shape of the Bracket 2. Construct the…

BRACKET Objective: To design Sheet Metal Bracket using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts. Design Approach:  Workflow to design the Sheet Metal Bracket. 1. Sketch the 2D shape of the Bracket 2. Construct the Base feature…

Odd Shaped Enclosure Objective: To design a Sheet Metal part for odd shapes using Siemens NX Sheet Metal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts using various tools and features. Design Approach: Workflow for the design of Sheetmetal Enclosure for…

SHEETMETAL BOX ASSEMBLY Objective: To design Sheet Metal Box Assembly casing using Siemens NX Sheetmetal Application.   Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts using various tools and features. Design Approach: Workflow for the design of Sheetmetal Box…

CASING DESIGN Objective: To design Sheet Metal casing using Siemens NX Sheetmetal Application. Introduction: The sheetmetal application provides an environment for the design of sheetmetal parts used in Machinery, Aerospace etc.  Design Approach: Workflow to design the casing. 1. Sketch the 2D shape of the casing. 2. Construct…

Objective: To make the working model of Armoured Vehicle-Launched Bridge (AVLB) or Bridge layer Tank using Solidworks. To assemble the different parts modeled for the tank. To create the photo realistic model of tank and render the model using Photoview 360 or Solidworks Visualize. Part Modeling: Part Modeling you can…

Sonu_Assembly https://drive.google.com/open?id=19Q79zzvqgaG-Bm-SxYiZrR46B8N2zWOw Yacht Images https://drive.google.com/open?id=1Y1acnkB-0doH9JJAzKyYyl9qDC7lDXJc     Objective: The objective of this project is used to create a surface model of different parts of the Yacht usingSolidworks. To assemble the different…

1. sonu Fuel Tank https://drive.google.com/open?id=1ok2-pNpVliSZxaYnH_T5_UhA3zObuLFH 2. Sonu Assembly Chopper https://drive.google.com/open?id=1sj3o7qofzQqFZ3xDNlPjGP5CMYnBPW3f  

1. sonu_oil_tank https://drive.google.com/open?id=12I6wCjiJf1pOu6vWZNTLDsUPWATdKv79 2. Sonu_Pedal https://drive.google.com/open?id=143AayRuF2a3pF1ObYsfM-ssLt6NiKuy2 3. Sonu_Chain https://drive.google.com/open?id=1HG7vpx-9h3kto-3OrP3DvvUDqn1D1-MQ

1. Transmission Belt https://drive.google.com/open?id=1ZpChp7Th2ETY5DuFIn9J9mLovUIyn8Jr 2. Kickstand https://drive.google.com/open?id=1vL81S7W_Z-cy5IgxrJ8iXLV9z3p-vjSF 3. Front Fender https://drive.google.com/open?id=1voR17VWuiXRVSiGO3I7_onzA8h0z0CTQ 4. Rear Fender https://drive.google.com/open?id=1y2DBNP4Y5uuTutJV_IRWWdo543X__uOg…

1. Rear Wheel https://drive.google.com/open?id=1FCaCABiUU-yud94DNJqhlW0KtieJiliI 2. Front Fork https://drive.google.com/open?id=1N4JatNjO37Z8rp92-P7xUAmBQBggey2S  

Objective: • The objective of this project is used to create a model of different parts of the Chopper using Solidworks.• To assemble the different parts modeled for the chopper.• To create a Photorealistic model of the chopper and Render the model using Solidworks Photoview 360 or Solidworks visualize.…

1. sonu_chassis https://drive.google.com/open?id=165q_ymXBhZWf2TKy5glqp7hQMAhB9BeD 2. sonu_engine https://drive.google.com/open?id=1enYrdGBddbsJuxFZtRB9kOroChG3GeOt  

Objective: The objective of this project is used to create a surface model of different parts of the Yacht usingSolidworks. To assemble the different parts modeled for the Yacht. Part Modeling: Part Modeling you can create a part from a conceptual sketch through solid feature-based modeling, as well as build and modify…