Week 9 - Project 1 - Door Trim Lower with Engineering Features

ASSEMBLY OF THE BUTTERFLY VALVE Objective:      To design of Butterfly Valve in appropriate dimension with the application of GD&T - ASME Y14.5 2009. To assemble all the individual parts of the butterfly valve by assigning suitable assembly constraints. To understand the concept of geometric tolerance and dimensioning. …

Objective: To examine the given fender design to verify if the wheel arch of the fender meets the European Standards. Explanation: Fender is a metal or plastic enclosure over the wheels of an automobile or other vehicle to protect against splashing mud, etc. Its primary purpose is to to prevent sand,mud,rocks, liquid,and…

Section Modulus calculation and optimization Use the Section from your Hood design and calculate the section modulus using the formula S = I/y S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  Come up with a new section that has improved the section modulus…

BACK DOOR DESIGN AIM The main objective of this project is to learn the basics of the BIW (Body in white) through designing the Back Door also referred to as Tail Gate of a car by considering all the Protocols and Standards of BIW Design. INTRDUCTION Body in white (BIW) is the stage in automobile manufacturing in which…

DESIGN OF ROOF AIM: To design a car roof for the given styling surface based on the design considerations. Introduction: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external…

AIM: To design a Fender mounting on the given model by using Master sketch by considering the safety and manufacturing feasibility for possible mounting region. FENDER  Fender is the American English term for the part of an automobile, motorcycle, or other vehicle body that frames a wheel well (the fender underside).…

CAR HOOD DESIGN AIM: To design the Hood or Bonet of the front driving car by using the master section and standard procedure which is used in the OEM Manufacturer's. HOOD Hood is the component which is placed over the engine compartment. The design of the hood is to enhance the look of the car, it also improves the aerodynamics…

AIM: To write a report on underbody coating, it's type and pros and cons. UNDERBODY COATING AND ITS PURPOSE: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the lot and spotless, it is usually sprayed or painted…

Benchmarking Case:  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also,…

Door Trim Lower with Engineering Features AIM Create the Door Trim Lower Plastic component through the given Class-A surface. Also, to create heat staking and locators considering all the design rules. OBJECTIVE Create Ta cooling axis for the given CLASS -A surface. Create the CLASS B and C surfaces of door trim using…

Attachment Feature Creation - DOG HOUSE AIM Create the Dog House for the Door Trim considering the design rules. DOG HOUSE Dog hpuse is used to avoid strink marks. Dog houses are also used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their…

Ribs and Screw Boss creation   Aim :    To create the Rib for the drill handle considering the design rules for rib creation and Screw boss creation and then perform the Draft analysis for the final component. Objective : Create the Tooling axis by using the bisecting method. Design the class-B and…

BUMPER DESIGN AIM Create the Bumper Plastic component through the given Class-A surface.  INTRODUCTION A bumper is a structure attached to or integrated with the front and rear ends of a motor vehicle, to absorb impact in a minor collision, ideally minimizing repair costs. They are designed to absorb impact to the front…

Core and Cavity Design for a switch bezel  Aim :        To create the core and cavity blocks for the switch bezel we have already designed it as the solid part. Objective : Create the required Tooling axis by using the bisecting method. Perform the Draft analysis on the solid model. Create the…

AIM To design a switch bezel using the Class A design provided. And to perform draft analysis on both the class A and the final product. INPUT Apply boundary on the given class A to check wheather it is suitable for design CREATION OF TOOLING AXIS The tooling axis is the direction in which the core and cavity opens and…

COIN HOLDER DESIGN OBJECTIVE To create coin holder design through given class A. CREATION OF TOOLING AXIS In a cut sectional view of class A. Create lines by extending the tapper faces. Create a line by bisecting these extented line. If the class A has four faces try the same with the adjacent faces and try to make a common…

Base bracket design Objective To create the base bracket plastic component through the given class A surface. Introduction Class A surface It provides aesthetic feature of a compound. The designer start working on tools by having class A surface as input. Class B surface This surface is obtained by offering the class A…