Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

   AIM: Define tooling direction Create tooling direction for Class A with 10 deg draft ( draft in command should be 10 deg) and show the draft analysis Write the definition of the Parting line Create B surface of the given lens in surface modeling (not in part), with a 4 mm thickness Create a Parting Line for…

Procedure: Joining of Class A surface. Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create Final Product. The material used in Lens: Poly Carbonate. Followed Constraints: The change in dimension of the Class A Surafce is not allowed. Change in thickness…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5. Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA V5. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required: 8+8 fuel injectors on the engine cylinders for both sides of the…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Aim: Use the electrical workbench to route the following harness arrangement. Make a guess as to the diameters of the harness bundles. Utilize the connections offered. Check the continuity of the bundle when routing is finished. Add a picture of the outcome to the submission, and annotate each connector. Assume that annotations…

Aim: To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. Objective: To design the backdoor with design methodologies and and provide the emboses,reinforcements in the inner panel and side relief in outer panel to increase the strength. Theory:…

 Wiring harness design in CATIA V5 - 3D modeling   Aim:-  Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.…

   Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit…

 WIRING HARNESS. AIM: To define the Electrical properties of the given components. OBJECTIVE: To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create a catalog of the components so that they can be used later.     SOLUTION METHODOLOGY: First a new 'catalog…

INTRODUCTION     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.           When it is seen from the outside of the car,…

Project Title : FENDER DESIGN Objective : The main object of this project is to design the BIW(Body in white) of front fender using the fender skin data and master section as the into data by using CATIA V5. Introduction : Fender is the american english term for the part of an automobile, motorcycle or other…

  1. Wheel Arch: Wheel Arch is the semi-circular part of thee fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must shield wheels and protect both passengers' compartment and pedestrians from projectlonof water, mud and stones. For the vehicle to has its…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using the mid plane Front crash…

 Objective :  To create the inner panel and outer panel of the car hood with reference to the given Class A surface of the outer pane of the hood and to assemble the both the panels with the help of hemming. Also to assemble the relative components such as hinges, striker and reinforcements required. Hood definition: The…

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Under body coating: In automobile now a day has abecome the importance need of human being.So it is importancetotake proper care of the automobile in order to function neathly. Cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also…

AIM:           To prepare a report explaning what is benchmarking,compare atleast 4 CARS and Provide a proper conclusion for the report ,suggesting a suitable vehicle among the comparison made. What is bench marking?           Benchmarking is the process of comparing…

A fundamental concern in metalworking is locating the part to be machined, punched, bent, or stamped relative to the work platform (fixture). For example, a CNC machine tool starts its process at a specific point relative to the fixture and proceeds from there. Hence, the accuracy with which a part is machined is quite…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

Title:  Door Trim Lower with Engineering features Using CATIA V5 Objective:  To create the Door Trim Lower Plastic component with Engineering Features through the given Class-A surface. As well as, creating the tooling axis for the given Class-A Surface which is meeting the requirements of the draft angle and…

CREATING TOOLING AXIS 1. Extract surface and take a point on that. 2. create line using normal to surface.       CLASS B class b surface is created by using offset command . During creating some patches are formed to closed that we used fill commaand with guide.     CLASS C   The class…

AIM      Create the rib for the Drill Handle considering the design rules mentioned in the video. CLASS A SURFACE      Class-A (or 'Strak') is a term used in specifically in automotive design. It describes the final production Class data for the aesthetic parts of the car. The term 'Class…

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BUMPER DESIGN   AIM  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   INTRODUCTION  A bumper is…

Coin Holder Design Objective- To Create the Coin Holder Plastic component through the given Class-A surface.the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

OBJECTIVE:-  The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION:-  The control panel bezel is the frame part of the window switch that holds its switch covers and buttons into place.…

Draft Analysis When a plastic component is made, we can observe that there is a draft angle given on each side from the base which is lesser than 90 degrees. This is because in the criteria of making a plastic material the mold should release the material when finished. if the mold surfaces are 90 degrees the material won't…