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Week 8 - Challenge 1 - Base Bracket Design
Report Draft analysis and Closed Surface were designed using Class A surface as input. The Draft angle was kept at 3 degrees and tested on the surface with respect o the tooling axis before designing the Class B and Class C surfaces. The tooling axis was designed in the Z-Axis after analyzing the Class A surface…
Rahul Menon
updated on 22 Aug 2022
Report
Draft analysis and Closed Surface were designed using Class A surface as input.
The Draft angle was kept at 3 degrees and tested on the surface with respect o the tooling axis before designing the Class B and Class C surfaces. The tooling axis was designed in the Z-Axis after analyzing the Class A surface keeping pointers like the ease of feature tooling, side parts, and parting line in mind.
For this part, the tooling axis is defined as the bisecting line of the two features of the part that has the maximum deviation from the Z-Axis. This was done to ensure minimum resistance upon part retrieval as the core and cavity are removed. The draft analysis proved that a minimum draft of 3 degrees is maintained on all required faces of the part.
The Draft Analysis of Closed surface:
The Draft Analysis of Class A surface:
The closed Surface with Feature Tree:
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Read more Projects by Rahul Menon (29)
Week 11 - Final project
Design of Side door Trim Aim: Creating a CAD model of a side door trim panel from a given class A surface. Introduction: The product life cycle in the automotive industry is roughly categorized into the following steps: Concept sketch Styling class A Feasibility check Concept validation New product design Product…
17 Mar 2023 07:08 AM IST
Week 14 challenge
The assembly of the Butterfly valve- The individual parts that have been designed must be assembled into the final shape of the valve with the necessary assembly constraints. The final assembly: The drawing with Geometric Dimensioning and Tolerancing:
08 Mar 2023 07:10 AM IST
Project 1
Objective: Application of packaging rules and Industry Best Practices for Wiring Harness routing for a given engine. Theory: The given engine will have the following requirements: 16 connectors, 8 on each side for each cylinder. A 4-pole connector is selected for this as it is most commonly used for fuel injector connections.…
16 Jan 2023 07:01 AM IST
Project 2
Objective: To provide a concept for a wiring harness for a given tailgate of a car. Input: CAD data of the backdoor of a car. Design considerations and packaging rules: Easy manufacturing, installation, removal, and maintenance of the product. Routing shall be designed to minimize chaffing and handling…
12 Jan 2023 08:30 AM IST
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