Week 7:- Base Unit Design Challenges 1

Project 2         Objective:   Statement of assignment: Route the Wiring harness on the given car body and prepare a flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings…

Aim :- Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8.   What is BOM -  A Bill of Materials (BOM) is a list of all the components and parts needed to manufacture a product or assembly. In a drawing sheet, the BOM is typically included as a table…

Week 11:- 2D Detailing Challenge 2 OBJECTIVE:- 1. Create a 2D Drawing for each Clamp Unit with all child parts and also create a Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create a 2D Drawing for each Pin Units drawings with all child parts and also create…

Aim: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. 2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Key Sheet For Complete Fixture Assembly: Base Unit Drawings: Pin Unit 1 Drawings: Pin…

uestion No 1: What are the Drawing templates?   ANSWER: Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                      …

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly.                                                3D-FINISHING:  3d Finish is a process…

1) What do you understand by the 3D finish process?       3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which…

AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. SOFTWARE USED: CATIA-V5 INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic…

AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. SOFTWARE USED: CATIA-V5 INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic…

DESIGN OF SWIVEL CLAMP UNIT AND PIN CLAM UNIT OBJECTIVE: To design 3 different types of swivel clamp unit with different riser ,blade,and clamp arm for the given car panel and to design a pin clamp unit for the given car panel. SOFTWARE USED: CATIA V5 CAR PANEL: There are 5 parts in the given car panel, 4 small parts and…

CLAMP UNIT AND REST UNIT DESIGN CHALLENGE AIM To design 3 Different types of Power Clamp Unit with Different Riser, Blade, and Clamp Arm and design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents…

AIM:- To design 2 different types of fixed pin units with different pins, riser, blade & block, and 2 different types of retractable pin units with different pins, riser, blade, cylinder & block.   TYPES OF PIN UNITS: Fixed pin unit- In this type of unit, the pin is fixed by means of a pin retainer &…

1)What is the process of project execution activity?                         1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of…

What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. Body in White, or BIW,…

FINAL INDEPENDENT PROJECT SURFACING AND SOLID MODELLING OF W MOTORS LYKAN HYPERSPORT CAR       Objective : The main objective of this project to create a virtual model of the W motors Lykan HyperSport car using SolidWorks 2019. In this project, the individual parts of the automobile such as main…

Radar Mast & Final Assembly of Yacht   1. Radar Mast 2. Yacht Assembly                                                                                                      …

TITLE: Design of american chopper by using solidworks Objective:The obsective of the project is to design the american chopper from scratch .By modeling each component of the chopper in solidworks and to make professional renderings of the chopper in solidworks visualize. Introduction: Solidworks is a Computer Aid Design…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

                 Wiring harness design in CATIA V5 - 3D modelling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

  Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry…

Automotive Wiring Harness using CATIA V5 - Challenges   Project 2   Aim:- Statement of assignment: Route the Wiring harness on the Given car body and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply…

Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.REPORT ON DRAFT ANALYSIS:Given Class A Surface:STEP 1:…

OBJECTIVE:-  The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION:-  The control panel bezel is the frame part of the window switch that holds its switch covers and buttons into place.…

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Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis…

Attachment Feature Creation - Challenge 2 AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset the given…

  A-PILLAR DESIGN WITH MASTER SECTION   AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. CLASS A SURFACE:           Class…

Week 12- Final project: Development of a Door Trim panel Door trim panel is creation of CAD model considering following inputs as like in OEM and tier1 companies Class A surface is givin but after applying boundries check, it has been found there is some improvement needed to be actioned to get a closed surface. Nominal…

Week 7 Challenge - Assembly Workbench   AIM: To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench.…

                      Roof Design Aim: To design & develop the Roof of a car with its components by following the master section and design parameters. Objective: For the given Car Roof styling, design and develop the essential flanges and reinforcements,…

                    DESIGN AND DEVELOPMENT OF BACKDOOR USING CATIA V5 I OBJECTIVE: To design the back door of a car. To design an inner panel for the back door. To design the necessary reinforcements like Hinge, Gas-stay, Wiper motor, Latch and Striker on basis of engineering standards. The Inner panel is subjected to…

                    DESIGN AND DEVELOPMENT OF BACKDOOR USING CATIA V5 I OBJECTIVE: To design the back door of a car. To design an inner panel for the back door. To design the necessary reinforcements like Hinge, Gas-stay, Wiper motor, Latch and Striker on basis of engineering standards. The Inner panel is subjected to…

                    DESIGN AND DEVELOPMENT OF BACKDOOR USING CATIA V5 I OBJECTIVE: To design the back door of a car. To design an inner panel for the back door. To design the necessary reinforcements like Hinge, Gas-stay, Wiper motor, Latch and Striker on basis of engineering standards. The Inner panel is subjected to…

                    DESIGN AND DEVELOPMENT OF BACKDOOR USING CATIA V5 I OBJECTIVE: To design the back door of a car. To design an inner panel for the back door. To design the necessary reinforcements like Hinge, Gas-stay, Wiper motor, Latch and Striker on basis of…

SUBJECT - Design of front fender of a car OBJECTIVES   To create mounting for the Drip area To create mounting for A-pillar To create mounting for Sill   To create mountings for Bumper To create mountings for Baffles   Front Fender   1.the pressed and formed sheet-metal part mounted over…

AIM :   THE calculate the Wheel Arc area and prove whether the car will pass the standards or Not. Fender : Car fenders provide safety to the driver and the passengers at the time of accidents or collisions. They are manufactured in a way to provide bend during front and side collisions. Car fenders are designed…

OBJECTIVE :                   Design the hood outer panel , inner panel ,and the necessary reinforcements by  following the master section mentioned with the design parameter explained in the videos. submit an assembly of hood inner panel ,outer panel ,latch, hinge, and…

                                        SECTION MODULUS OF THE HOOD                                        The section modulus…

                                                    UNDER BODY  COATING     #   The underbody coating that is most commonly used on cars in India and supplied…

1. Benchmark with presently available cars in the market for the following case. As per my suggestion the following car is best budget which comes under 8 to 10 lakhs for Mr. D.S. Pughazhyendhii family. On-Road Price for Bangalore TATA ALTROZ        Tata Altroz price starts at ₹ 7.11 Lakh…