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Objective :In this challenge ,we will simulate a mixing tee by setting up steady-state simulation to compare the mixing effectiveness when hot inlet temperature is 36°C & the Cold inlet is at 19°C .We will perform the simulation for different cases i.e, for short and long mixing tee with different momentun ratios.We will…
Sai krishna chary Vangala
updated on 17 Aug 2021
Objective :In this challenge ,we will simulate a mixing tee by setting up steady-state simulation to compare the mixing effectiveness when hot inlet temperature is 36°C & the Cold inlet is at 19°C .We will perform the simulation for different cases i.e, for short and long mixing tee with different momentun ratios.We will first use the k-epsilon and k-omega SST model for the first case and judge which is best suited for model for our case by comparing it with the analytical solution and use the best one for our further cases.Then after simulating the model then we will post process the results by using cut planes and line plots and plotting velocity and temperature contour on them along and across the pipe.Then we perform Mesh independent study and finally we will discuss the effect of length and momentum ratio on results.
Introduction :We can find Mixed tee in lot of places including our home. Mixing tees are widely used in the petrochemical industry, in which two fluid streams with different physical and/or chemical properties mix together.It is T- joint and are important flow control devices.It is called T- joint because it splits the flow and angle between them is 90°.
Here in our case we use the working fluid as air where we use hot inlet temperature 36°C in the x-direction & the Cold inlet at 19°C from y direction inlet having different inlet velocities .Air from both the inlets mixes and comes out from the outlet with desired temperature.
Momentum ratio = velocity at cold inlet / velocity at hot inlet
Solution procedure :
1)Refining the geometry
2)Meshing
3) Problem setup
4)Solving
5)Post processing
Simulation of short mixing tee with momemtum ratio 3 with k - epsilon viscous model :
In the ANSYS work bench we first open the fluent module by drag and drop.The we follow the procedure we have mentioned above
1) Refining the geometry :
steps : prepare -> volume extract -> select the fluid volume by selecting the edges -> Then ok.
2) Meshing :
steps : select the face you want to name by using face selection (CTRL + F) -> then press N -> name the selection.
steps : mesh ->quality-> mesh metric-> Element quality
3) Problem Setup :
Physics :
General :
Solver type : pressure based
time : steady state
velocity formulation : absolute
models :
viscous model : k-epsilon
type : realizable
Near wall treatment : standard wall functions
Material :
name : air
Zones :
Cell zone : you will see our volume zone which is basically our internal volume basically mesh, and it is of type fluid.You can also change material name here if required.
Boundary conditions :We will basically give our boundary conditions here such as inlet velocity and temperature and outlet conditions.
given our inlet x velocity =3 m/sec and momentum ratio = 2 then ,
Momentum ratio = velocity at cold inlet(y) / velocity at hot inlet(x),
=> velocity at cold inlet(y) = 3*2 = 6m/sec
inlet -x :
velocity : 3 m/sec
Temperature : 36 °C
inlet -y :
velocity : 6 m/sec
Temperature : 19 °C
outlet :
pressure outlet : gauge pressure = 0 pa
steps : solution -> under definitions -> select new -> select the surface report ->area weighted average-> and select the parameter you want to moniter-> check report file and report plot ->then okay.
steps : solution -> under definitions -> select new -> select the surface report ->standard deviation->temperature at outlet -> check report file and report plot ->then okay.
Initialization :
When performing CFD analysis ,as we are solving for pressure and velocity and temperature and other variables we need to providde starting values for all these variable at all cells at t=0.
steps : solve -> initialization -> Hybrid -> initialize (t=0)
Simulation of short mixing tee with momemtum ratio 3 with k - omega viscous model :
Physics :
General :
Solver type : pressure based
time : steady state
velocity formulation : absolute
models :
viscous model : k-omega
type : SST
Material :
name : air
Zones :
Cell zone : you will see our volume zone which is basically our internal volume basically mesh, and it is of type fluid.You can also change material name here if required.
Boundary conditions :We will basically give our boundary conditions here such as inlet velocity and temperature and outlet conditions.
given our inlet x velocity =3 m/sec and momentum ratio = 2 then ,
Momentum ratio = velocity at cold inlet(y) / velocity at hot inlet(x),
=> velocity at cold inlet(y) = 3*2 = 6m/sec
inlet -x :
velocity : 3 m/sec
Temperature : 36 °C
inlet -y :
velocity : 6 m/sec
Temperature : 19 °C
outlet :
pressure outlet : gauge pressure = 0 pa
steps : solution -> under definitions -> select new -> select the surface report ->area weighted average-> and select the parameter you want to moniter-> check report file and report plot ->then okay.
steps : solution -> under definitions -> select new -> select the surface report ->standard deviation->temperature at outlet -> check report file and report plot ->then okay.
Initialization :
When performing CFD analysis ,as we are solving for pressure and velocity and temperature and other variables we need to providde starting values for all these variable at all cells at t=0.
steps : solve -> initialization -> Hybrid -> initialize (t=0)
Analytical Value :
Hot inlet :
density of hot air (rho_hot) = 1.225 kg/m^3
volume of hot inlet (V_hot) = 0.00267 m^3
mass of hot air(m_hot) = rho_hot * V_h =1.225*0.00267= 0.003270 kg
temperature of air from hot inlet(T_hot) = 36 °C
cold inlet :
density of cold air (rho_cold) = 1.225 kg/m^3
volume of cold inlet (V_cold) = 0.00132 m^3
mass of cold air(m_cold) = rho_cold * V_cold =1.225*0.00132= 0.001617 kg
temperature of air from cold inlet(T_cold) = 19 °C
Comparision between the viscous models :
Case 1 : a) Short mixing tee with a hot inlet velocity of 3m/s and Momentum ratio of 2 :
b) Short mixing tee with a hot inlet velocity of 3m/s and Momentum ratio of 4 :
Physics :
General :
Solver type : pressure based
time : steady state
velocity formulation : absolute
models :
viscous model : k - epsilon
type : realizable
Near wall treatment : standard wall functions
Material :
name : air
Zones :
Cell zone : you will see our volume zone which is basically our internal volume basically mesh, and it is of type fluid.
Boundary conditions :We will basically give our boundary conditions here such as inlet velocity and temperature and outlet conditions.
given our inlet x velocity =3 m/sec and momentum ratio = 4 then ,
Momentum ratio = velocity at cold inlet(y) / velocity at hot inlet(x),
=> velocity at cold inlet(y) = 3*4 = 12m/sec
inlet -x :
velocity : 3 m/sec
Temperature : 36 °C
inlet -y :
velocity : 12 m/sec
Temperature : 19 °C
outlet :
pressure outlet : gauge pressure = 0 pa
steps : solution -> under definitions -> select new -> select the surface report ->area weighted average-> and select the parameter you want to moniter-> check report file and report plot ->then okay.
steps : solution -> under definitions -> select new -> select the surface report ->standard deviation->temperature at outlet -> check report file and report plot ->then okay.
Initialization :
When performing CFD analysis ,as we are solving for pressure and velocity and temperature and other variables we need to providde starting values for all these variable at all cells at t=0.
steps : solve -> initialization -> Hybrid -> initialize (t=0)
Case 2 : a) Long mixing tee with a hot inlet velocity of 3m/s and Momentum ratio of 2 :
Physics :
General :
Solver type : pressure based
time : steady state
velocity formulation : absolute
models :
viscous model : k-epsilon
type : realizable
Near wall treatment : standard wall functions
Material :
name : air
Zones :
Cell zone : you will see our volume zone which is basically our internal volume basically mesh, and it is of type fluid.You can also change material name here if required.
Boundary conditions :We will basically give our boundary conditions here such as inlet velocity and temperature and outlet conditions.
given our inlet x velocity =3 m/sec and momentum ratio = 2 then ,
Momentum ratio = velocity at cold inlet(y) / velocity at hot inlet(x),
=> velocity at cold inlet(y) = 3*2 = 6m/sec
inlet -x :
velocity : 3 m/sec
Temperature : 36 °C
inlet -y :
velocity : 6 m/sec
Temperature : 19 °C
outlet :
pressure outlet : gauge pressure = 0 pa
steps : solution -> under definitions -> select new -> select the surface report ->area weighted average-> and select the parameter you want to moniter-> check report file and report plot ->then okay.
steps : solution -> under definitions -> select new -> select the surface report ->standard deviation->temperature at outlet -> check report file and report plot ->then okay.
Initialization :
When performing CFD analysis ,as we are solving for pressure and velocity and temperature and other variables we need to provide starting values for all these variable at all cells at t=0.
steps : solve -> initialization -> Hybrid -> initialize (t=0)
b) Long mixing tee with a hot inlet velocity of 3m/s and Momentum ratio of 4 :
Physics :
General :
Solver type : pressure based
time : steady state
velocity formulation : absolute
models :
viscous model : k-epsilon
type : realizable
Near wall treatment : standard wall functions
Material :
name : air
Zones :
Cell zone : you will see our volume zone which is basically our internal volume basically mesh, and it is of type fluid.
Boundary conditions :We will basically give our boundary conditions here such as inlet velocity and temperature and outlet conditions.
given our inlet x velocity =3 m/sec and momentum ratio = 4 then ,
Momentum ratio = velocity at cold inlet(y) / velocity at hot inlet(x),
=> velocity at cold inlet(y) = 3*4 = 12m/sec
inlet -x :
velocity : 3 m/sec
Temperature : 36 °C
inlet -y :
velocity : 12 m/sec
Temperature : 19 °C
outlet :
pressure outlet : gauge pressure = 0 pa
steps : solution -> under definitions -> select new -> select the surface report ->area weighted average-> and select the parameter you want to moniter-> check report file and report plot ->then okay.
steps : solution -> under definitions -> select new -> select the surface report ->standard deviation->temperature at outlet -> check report file and report plot ->then okay.
Initialization :
When performing CFD analysis ,as we are solving for pressure and velocity and temperature and other variables we need to providde starting values for all these variable at all cells at t=0.
steps : solve -> initialization -> Hybrid -> initialize (t=0)
Mesh independent study :
Effect of length and momentum ratio on results :
Animation :
Animation of temperature distribution of mixed tee :
Temperature distribution animation on a plane (Mixed Tee) :
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