All Courses
All Courses
Courses by Software
Courses by Semester
Courses by Domain
Tool-focused Courses
Machine learning
POPULAR COURSES
Success Stories
UNDERBODY COATING Objective: Explanation of underbody coating process privided…
Varunkumar S
updated on 21 May 2021
UNDERBODY COATING
Objective:
Explanation of underbody coating process privided to vehicles after out of the dealership and before paint shop.
Explanation:
Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s fine too. This is because it can prevent further damage to the undercarriage.
The main purpose of undercoating is to check rust especially in the body components like frame rails along with other exposed metal parts. Underbody coating can also reduce wear and tear.
In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.
Types of Underbody Coating:
(i) Rubberized Underbody Coating
This is generally thought of as the best underbody coating for your car. It preserves the underbody well, protecting it from scratches. Applying this to the undercarriage is not much of a hassle either. Rubberized undercoating creates a protective barrier that seals out grit, grime and moisture that could otherwise corrode the metal components. This extra protection is a low-cost measure that can pay off by potentially extending the service life of a vehicle.
(ii) Wax Based Underbody Coating
This more or less ephemeral undercoating will wear away in a few months’ time. On the upside, wax-based undercoating puts up a big fight against moisture. It is also the most affordable option out there. presto Underbody Protection on wax basis is an effective and highly adhesive rust protection for treated and untreated undersides. A resistant protective coat forms once it has dried, which is resistant to weather, road salt and acids. Does not damage plastic, lacquer or rubber.
(iii) Asphalt Based Automotive Undercoating
Best suited for lorries, trucks and large vehicles this provides a greater degree of protection compared to rubber-based coatings. However, asphalt-based coatings contain little amounts of rubber for sound-insulation purposes. The process of applying this coating is a bit time-consuming though. Asphalt-based undercoating is the strongest undercoating available and it is used in military vehicles and on all-terrain. Asphalt-based undercoating will last long and is the best option for vehicles which endure heavy road use. Asphalt-based undercoating is the thickest coating which has the most damage-resistant properties. It can be bought from professional services shops and is the only type of undercoating with a limited warranty. You can also buy the asphalt-based undercoating while buying a new vehicle.
(iv) Polyurethane Underbody Coating
This coating closes up splits and fractures on the underbody of the vehicle. It offers up good protection against corrosion and also bonds with the metal. Unlike in the case of asphalt-based coating, you can paint over the polyurethane coating.
It plays an important role in keeping corrosion at bay. Underbody coating can come in handy especially if you live near the sea, where there is too much humidity, and rusting is just one of those everyday things. You should also seriously consider undercoating if you reside in a place where it snows in winter.
Believe it or not, very thick undercoating can soften the noises that reach the cabin. Since the undercoating is often made up of rubber it absorbs some of the rackets. The occupants of the car could spare themselves of the road noises – at least up to a certain extend.
If your car comes with stock underbody coating, using another coating on top of it, is not going to hurt. It will offer additional reinforcement, protecting the underbody from water, road debris, gravel and small pebbles. There would also be a lesser chance for the factory coat to flake away
Good undercoating not only defends the underbody from corrosion but also protects the engine and transmission as well! Less rusting coupled with slower wear and tear can surely add years to the lifespan of your vehicle. There would be fewer dents, dings and scratches on the undercarriage for you to fret about.
It insulates the interior of the car from extreme temperatures from beneath the vehicle providing a comfortable cabin experience.
If any stone hits the coating it does not get chipped away hence protects the underbody from exposure to water.
Nothing comes for free in this world. The same goes for undercoating. The undercoating or rustproofing spray is heavy in pockets. However, it is nothing when you compare it with the cost of replacing a vehicle after corrosion
Care must be taken while applying underbody coating. This thick rubberized paint if not applied properly, can get into moving mechanical parts and cause premature failure – such as into the U-joint or CV joints in a cars propeller shaft or drive shafts.
They can also hinder smooth movement of suspension components, if applied incorrectly. And there’s also the risk of overspray on to the car’s paint finish on the lower edges of the car.
Cost of underbody coating has come down, but is still expensive. This is because underbody coating offered by a car dealer is one way in which they make money off the customer.
Conclusion:
In this report we learned what is underbody coading and how it works then advantages and disadvantages of the underbody coating.
Leave a comment
Thanks for choosing to leave a comment. Please keep in mind that all the comments are moderated as per our comment policy, and your email will not be published for privacy reasons. Please leave a personal & meaningful conversation.
Other comments...
Week 9 - Project - A pillar Design with Master Section
A pillar Design with Master Section Aim: The Objective of the project is to create A piller design with master section and also doing draft Analysis by Creating the tooling direction for given Class A Surface. and Thickness of the component is 2.5mm and creating Doghouse for master section. Introduction: The Draft…
13 Dec 2022 11:41 AM IST
Week 9 - Project 1 - Door Trim Lower with Engineering Features
Tooling Axis creation and Draft Analysis on a given Class-A Surface of Door Trim and Create the Heat Stakes and the locators considering the design rules Aim: The Objective of the project is to do Draft Analysis by Creating the tooling direction for given Class…
10 Sep 2022 06:38 PM IST
Week 9 - Attachment Feature Creation - Challenge 2
Sketches Used Position sketch Sketches are Iso-Constrained Tree Structure Proper Tree Structure Geometrical sets are proper name based on the sketches present inside of it All the sketches are created under the Geometrical set Creating the Dog House for the Door Trim considering the design rules: Objective: The…
08 Sep 2022 10:35 AM IST
Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1
Sketches Used Position sketch Sketches are Iso-Constrained Tree Structure Proper Tree Structure Geometrical sets are proper name based on the sketches present inside of it All the sketches are created under the Geometrical set Creating the ribs for the Drill Handle considering the design rules Objective: …
04 Sep 2022 05:17 PM IST
Related Courses
0 Hours of Content
Skill-Lync offers industry relevant advanced engineering courses for engineering students by partnering with industry experts.
© 2025 Skill-Lync Inc. All Rights Reserved.