Section Modulus calculation and optimization

Objective: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. Back Door: The back door is a hinged door/tailgate at the rear of the vehicle. It may be used for loading and unloading cargo, or to get passengers…

OBJECTIVE: Create an assembly by developing the essential flanges for the outer roof and creating the reinforcements for the given roof styling, . Provide appropriate dimensions and check for Draft analysis with a tool opening angle of 7 degrees. Do a curvature study on the roof and perform calculations to determine…

 What is Wheel Arc Area ? Why it is to be considered as design regulation ? How many Standards are fowolled and which one is the best among them and why?  Wheel Arch Area  The shaped part of the bodywork of a car on the fender just above the wheels . It is also defigned as the space between the wheel…

OBJECTIVE: Design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts.   FENDER: Fender is a panel that covers the wheel well and is mainly located on the side of the vehicle. It's main function is to protect the car's body from dirt,…

Objective: What is Benchmarking and how is related and used in the Automobile Industry? Write a detail Report on Benchmarking . Benchmark with presently available cars in the market for the given case. Finding a suitable car for Mr. D.S. Pughazhyendhii and family of 5 members with a baby of 5 years old. He is fond…

QUESTION :  Use the Section from your Hood design and calculate the Section Modulus using the formula  S = I/y   Objective : Detail report about the Section Modulus , Moment of inertia, relation between the Modulus of inertia and section modulus and explain that with the profile of section with the Hood…

AIM : Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section. OBJECTIVE: Designing the Hood BIW component as per the mastersection. Assembly the Hood with its Stricker , outer surface , inner surface , Stricker Latch along with it. And also providing the detail report about…

QUESTION: Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons. ANSWER: Underbody coating is a dense cladding applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted . It is done just out of dealership and surface…

OBJECTIVE: Creation of CAD model for the door panel complete work, create Push pin with Dog house for Lower substrate – Door panel attachment, create heat stakes for part to part attachment. Creation of CAD model considering following inputs as like in OEM and tier1 companies.   Key Terms: TOOLING AXIS:…

C V JOINT Procedure: Make the Sketches of the given parts in the Positioned Sketch with the reference plane and Projection Point as the Orgin. Create the Sketch and Iso-Constrain it with the given dimensions to it Create a closed body by using the Part Body features Publish the Planes , orgin points, axis , and reference…

OBJECTIVE: Create the A Pillar Design with Master Section Plastic component through the given Class-A surface, and Create the B-side features Dog House using the Master Section.   STEPS FOLLOWED: Tooling Axis Creation. Draft Analysis of Class A surface.  Creating Class B surface…

OBJECTIVE: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

OBJECTIVE: Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm.   STEPS FOLLOWED: Tooling Axis Creation. Draft Analysis of Class A surface.  Creating Class B surface and Class C surface.…

 OBJECTIVE: Create Closed Body for given Door Handle Class A surface and also, Create the Rib & Screw Boss for the Door Handle considering the design rules.   STEPS FOLLOWED: Tooling Axis Creation. Draft Analysis of Class A surface.  Creating Class B surface and Class C surface.…

OBJECTIVE: Create the Core and cavity blocks for the Switch Bezel designed in the earlier challenge.    STEPS FOLLOWED: Tooling Axis Creation. Draft Analysis of Class A surface  Creating Class B surface and Class C surface Creating a Closed body of component Switch Bezel. Draft analysis for Switch Bezel…

OBEJECTIVE: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm…

OBEJECTIVE: Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Commands used mostly are Extract, Multiple…

check the given class a draft analysis found ok and the side wall draft angle is 1.5 deg approx assumed all the posibilites of draft tooling axis and confirmed that the it would be in z direction making an intersection in zx plane along the mid point on the surface bottom and picking the lines that are coinciding with…

 done the draft analysis for the given class A surfase and found ok By observing the given class A surfase model and assuming all the posibilites of the Drafting and tooling axis direction . Then found out that the Z axis is the most suitable as the Tooling axis. there are 2 holes in the class A surface and in the…