Project-2-Meshing of Door Inner Panel Challenge

CASE-1: GEOMETRIC MODELLING IN SPACE CLAIM REPORT:Report on Operations Performed in Ansys SpaceClaim1. Midsurfacing the TubeModule:SpaceClaim: Prepare: MidsurfaceDescription:Midsurfacing is a process used to extract the mid-plane of thin-walled structures such as tubes to simplify the model for shell-based finite element…

 1.      PROBLEM STATEMENT: A Sphere is pressed over a flat plate by providing a displacement load of –4mm in Y-axis, which will help to press the sphere over a flat plate. The plastic strain is analyzed for a flat plate. The plastic strain value will help to understand, if the plate deformation…

OBJECTIVE:In this process, the wire is bent by the force applied on it due to the rotation of lever. a.Copper Sheet rolling is displaced by 90 mmb.Rolling wheel is given with joint loading.Due to the above motion, the wire is deformed and it will follow the path of the wheel and bends.NON-LINEAR MATERIAL PROPERTY:The sheet…

NON-LINEAR STATIC STRUCTURAL ANALYSIS: PHYSICS OF THE PROBLEMIn this process, the wire is bent by the force applied on it due to the rotation of lever. a.Bending wheel is fixed.b.Lever is given a rotational motion. Due to the above motion, the wire is deformed and it will follow the path of the wheel and bends.NON-LINEAR…

OBJECTIVE: To deploy the given connectors in order to define the connections responsible for force transmission   MODEL: The above model has different connections which is to be deployed initially by meshing it with 2D shell elements and later on using the nodal points the connections are deployed. The following is…

OBJECTIVE: To understand the multiple techniques of deploying 3D tetra mesh for a solid component by different methodologies and comparing the mesh quality by each method.   Types of Tetra meshing: Tetra meshing is a 3D mesh element where each node has 3 DOF. However, these meshes can be deployed by two different…

OBJECTIVE: To accurately extract midsurface by a manual method & generate a 2D mesh discretization for entire car model   MODEL:   The above model is the inner panel of car side door. However, the thickness of this part is varying from region to region. Apart from that there are multiple features such as…

Simulation of bolted Joints using proper connection, analysis settings & pretension loading of bolts

OBJECTIVE : The main objective of this project is to investigate the strress,axial deformation, stress inttensity on the spur gears in mesh with each other.while investigating these factors the gears materials are changed.The material used is cast iron,cast bronze,cast steel.All the parameters mentioned above are analysed…

AIM: To carry out simulation of mixing of air at different temperature and velocity in Tee pipe using Ansys CFD. INTRODUCTION In this study,mixing of air at diffferent temperatures & velocity are studied in two types of TEE  joint pipes. 1.  SHOR TEE. 2. LONG TEE. Here, the outlet temperature of the air mixture…

OBJECTIVE: To generate a mid-surface & generate a 2D mesh on the mid surfaced part by subdividing the main assembly in to subdivided component. SUBDIVIDED PARTS: The above subdivided parts have separately meshed in order to make the meshing more accurate & simplification.   USING THE SYMMETRICITY: The subdivision…

    OBJECTIVE: The main objective of this project is meshing the car backdoor by using the mid surfacing technique & finally using 2D mesh represent the entire model as FE meshed geometry.   CAD MODEL: The given CAD model is divided in to number of components in order to work on each component Successfully.…

OBJECTIVE In this project two metallic plate of same material are investigated for stress strain development on application of external load on it.The difference in the both plates are numbers of holes present in them.Apart from the stress and strain magnitude the point of stress concentration is also studied for failure…

OBJECTIVE: Generating an automatic midsurface & a manual midsurface for the given sheet metal component. MODEL-1: Geometric cleanup: The Geometric cleanup by auto cleanup option is done in order to get rid of unwanted cons & points. However, auto clean up is not efficient enough to clean the entire geometry. So in such case manual clean up has to be used. However, for cleaning up the entire geometry is subdivided in to 3 sub components: The manual geometrical error is corrected by deleting the erroneous surfaces & rebuilding the surfaces. MODEL-2: The entire steps followed for the model-1 is also followed for this model too. However, In this model automid option is used in order to get the midsurface fast. However, the auto midsurface generated has many geometrical errors.

OBJECTIVE:   Geometric clean-up & 2D meshing of inner panel of car hood by mid surfacing the sheet metal component. CAD Model: This is the initial model of the inner panel of the hood. However, the panel geometry has unwanted cons & points, which makes the meshing process really tough.   The model…

  2D MESHING OF INSTRUMENT PANNEL 1.           Aim: To mesh the entire part with 2D quads & tria elements maintaining the quality criteria             as per the requirement.    Project -2       2.     …

  Connections in Side Door       1.     Introduction:   In a car side door, there are number of mechanisms, which are required to be modelled accurately.   The connections which are primarily to be defined is as follows:   1.  1.     Door Hinge …

OBJECTIVE: The bevel gear has to be analyzed for equivalent stress, strain and Total deformation. While performing this analysis grid dependency test is also carried out with it. Three sized meshes are verified for grid dependency viz. 6mm,5mm &4.5mm.   GRID DEPENDENCY TEST: Another name for grid dependency test is “mesh…

                                                                             Meshing of Cross Car Beam   AIM: To mesh the…

Meshing of Rear-View mirror of a car   Aim: To mesh the entire rear-view mirror and its support using Tetra mesh for simulation. Procedure: Start with the geometric clean up of the entire elements using topo. This model has many single cons, which needs to be stitched. The point where two surfaces meet each other…

The meshing method used here is classic midsurface extratcted shell mesh. Reason for midsurfacing is the model is sheet metal model. Thickness at all the points obserrved is 1mm. So 2D mesh is generated & then thickness is given to the midsurface PID. Trias are reduced as much as possible without compromising on the…

the tool test meshing is completed and attached below

  AIM:  To generate a 2D mesh on the sheet metal part. This meshing to be done by taking the mi surface of the parent geometry given. By performing above task learn different commands in the Pre-processor ANSA.   PROCEEDURE: STEP -1 :  Initially the length of the macros & perimeter of the parent…

OBJECTIVE: The main objective of this project is to compare and find the best materials for welding two plates and two ribs with each other. This objective is fulfilled by comparing stress, strain ,deformation & maximum deformation on the welding joint bead as well as on the plates. The material for analysis used are…

  OBJECTIVE: The sheet metal bending simulation is to be performed on the sheet made of different materials namely Aluminum alloy Copper alloy Manganese alloy The analysis to be performed for three parameters viz. Equivalent vonmisses stress, Equivalent von misses strain, Total deformation. Also the analysis of the above…