Fender Design

Objective

To design Fender as per given Master Section.

Fender

A car tire fender is a plastic, metal, or rubber panel that bends over the wheel on the side of the car, extending from the front bumper to the car door. The main function of car fenders is to protect tires and braking systems from mud or other impurities so that they are safer and more efficient.

Sticky materials, such as mud, may adhere to the smooth outer tire surface, while smooth loose objects, such as stones, can become temporarily embedded in the tread grooves as the tire rolls over the ground. These materials can be ejected from the surface of the tire at high velocity as the tire imparts kinetic energy to the attached objects. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air at other vehicles or pedestrians in front of the vehicle.

Types of Fenders

•  <!--[endif]-->Full Fender Type

These types of fenders were used in earlier models of vehicles. They contribute to the major increment of the steel weight by just covering the front headlights with respect to the bumper region. The problem associated with this kind of fender is there is a lot of wastage in the blank and every inch of a material is a cost to the industry.

•  <!-- [if !supportLists]-->Half Fender Type

These fenders are mainly used for serving the purpose of cost-cutting and reducing enough proportions of the steel wait resulting in a reduction of the weight of the vehicle slightly. They can be economically manufactured, i.e by slightly increasing the blank size, we can produce two fenders at a time.

The raw material usage plays a major role in choosing which one and so half bumper is economical. So, we can decrease the funds spent on the fender and also it reduces the weight as plastic is used and it helps in improving the automobile efficiency.

Mounting areas of fender:

<!-- [if !supportLists]-->·        <!--[endif]-->Sill Mounting

<!-- [if !supportLists]-->·        <!--[endif]-->A Pillar Mounting 

<!-- [if !supportLists]-->·        <!--[endif]-->Drip Area Mounting 

<!-- [if !supportLists]-->·        <!--[endif]-->Bumper Mounting 

<!-- [if !supportLists]-->·        <!--[endif]-->Baffle Mount

Sill Mounting

Sill is the panel directly below the bottom of the door supporting the floor and may be used to combine the floor and the body. The bottom end of the fender is mounting on the sill body for reinforcement of the fender panel, thus the sill mounting position is designed with holes and emboss, M5 fasteners are used to fix the fenders on the sill body.

A Pillar Mounting

The A-pillar area mounting depends upon the A-pillar of the car. The mounting can also be provided with ribs to strengthen the part. This mounting is critical in design as it has to be mounted on A-pillar properly.

Drip Area Mounting

Drip area mounting is the important part in the fender. This mounting is attached to the engine compartment of the car. Fender drip area is mounted via weldnuts to the engine compartment. A minimum of 150mm distance is kept from the front side and a distance 300mm or less can be kept on the rear side.

Bumper Mounting

This Mounting connects the fender with the bumper. Bumpers are mostly made up of plastics. It is from the front end of the car. During collision bumper hits first. Fasteners are used to fit the portions.

Baffle Mount

In this section holes are created which allow the baffle to be fitted with good tolerances. Baffle mounting are clip type of mounting on the inner side of the fender arch over the tyre. It protects the car engine components and pedestrians from causing injuries. They are mounted on the fender using a special type of locking clip which are made up of plastics.

Different Views

Conclusion

The front fender is designed according to the given master section as per the OEM Standards. All the dimensions are used from the Master Section. Various commands such as Curve on Surface, Offset Curve, Datum Plane, Emboss, Thickness and Edge Blend etc. were used for designing of Fender.

Reference

•  <!--[endif]-->https://en.wikipedia.org/wiki/Fender_(vehicle)#:~:text=Fender is the American English,air by the rotating tire.
• https://www.google.com/url?sa=i&url=https://www.alibaba.com/product-detail/AUTO-BODY-PARTS-FRONT-FENDER-FOR_1600378882617.html&psig=AOvVaw27a2ghkVMz6OCtSH2qzcXU&ust=1692985707727000&source=images&cd=vfe&opi=89978449&ved=0CBMQ3YkBahcKEwjwy_u37fWAAxUAAAAAHQAAAAAQAw