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Santhosh Kumar

Mechanical engineer

Skills Acquired at Skill-Lync :

  • MATLAB-BASICS
  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN

Introduction

I have completed mechanical engineering currently working in paper industry as plant engineer

25 Projects

Benchmarking

Objective:

CASE Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he will be using his…

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21 Oct 2022 06:26 AM IST

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    Underbody Coating

    Objective:

                                                             UNDERBODY COATING   DEFINITION            Underbody coating provides long term…

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    23 Oct 2022 05:51 AM IST

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      Hood design-Week 2

      Objective:

      DESIGN A HOOD USING NX CAD AIM   To Design a Hood that satisfies the manufacturing requirements, functional requirements as per Euro NCAP standards.The Body in white (BIW) Inner panel and Outer panel of the hood to be designed and assembled with the Hinge Assembly, Latch and Striker with their reinforcements.…

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      08 Nov 2022 02:44 PM IST

      • CAE
      • DESIGN
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      Section Modulus calculation and optimization

      Objective:

      SECTION MODULUS     Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and second moment of area and polar second moment of area…

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      18 Nov 2022 06:47 PM IST

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        Fender Design - Wheel Arch Challenge

        Objective:

        AIM      To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. WHEEL ARCH DEFINITION The shaped part of the bodywork of a car or other vehicle that allows the wheel to be accessed, and in the case of front wheels, enable them to be…

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        20 Nov 2022 08:48 PM IST

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          Fender Design

          Objective:

          FENDER DESIGN AIM  To design a fender using  a new age design software - NX - CAD FENDER DEFINITION    Fender is the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other…

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          26 Nov 2022 09:15 PM IST

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          Roof Design

          Objective:

          AIM  To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF DEFINITION  An automobile roof or car top is the portion of an automobile…

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          08 Dec 2022 06:25 AM IST

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            Design of backdoor

            Objective:

            DESIGN OF BACKDOOR Objective:  To design Back door of car using the given outer panel INTRODUCTION TO BACKDOOR     The back door is a hinged door/tailgate at the rear of the vehicle. It may be used for loading and unloading cargo, or to get passengers in and out, in case there are seats present at the rear. The back door…

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            17 Dec 2022 04:00 PM IST

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            Fender Design - Wheel Arch Challenge

            Objective:

            AIM      To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. WHEEL ARCH DEFINITION The shaped part of the bodywork of a car or other vehicle that allows the wheel to be accessed, and in the case of front wheels, enable them to be…

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            17 Dec 2022 04:04 PM IST

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              Week 8 - Challenge 1 - Base Bracket Design

              Objective:

                       To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. NOTE: Tree Structure Ensure…

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              12 Feb 2023 10:49 AM IST

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                Week 8 - Challenge 2 - Switch Bezel Design

                Objective:

                OBJECTIVE :-          The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION :-         The control panel bezel is the frame part of the window switch…

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                14 Feb 2023 08:07 AM IST

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                Week 8 - Challenge 3 - Coin Holder Design

                Objective:

                COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If it is not join…

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                15 Feb 2023 06:54 PM IST

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                  Week 8 - Challenge 4 - Bumper

                  Objective:

                  AIM : To create the Bumper Design Plastic component through the given Class-A surface.   Objective To create a tooling direction. To perform draft analysis for given A-Surface and prepare the final close body. To design the Bumper plastic component by creating the B-Surface and C-Surface using the given Class-A…

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                  17 Feb 2023 01:39 PM IST

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                    Week 8 - Challenge 6 - Core & Cavity Design

                    Objective:

                    Aim    To  Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. 1 TOOLING AXIS :          …

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                    23 Feb 2023 08:02 AM IST

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                      Week 8 - Challenge 5 - Door Trim Lower

                      Objective:

                      Aim : To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims. Objectives : Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of…

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                      25 Feb 2023 01:52 PM IST

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                        Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                        Objective:

                        AIM:      To  Create a DOOR HANDLE attach with B side features Ribs & Screw Boss plastic component design throught the given CAT Part file from Class A surface To make a Class B & Class C Surface and final component. OBJECTIVES:      1. To create…

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                        08 Mar 2023 06:54 AM IST

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                          Week 9 - Attachment Feature Creation - Challenge 2

                          Objective:

                          AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. DESCRIPTION:   1.…

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                          20 Mar 2023 02:28 PM IST

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                          Week 9 - Project_1 - Door Trim Lower with Engineering Features

                          Objective:

                          AIM To Create the Door Trim Lower Plastic component through the given Class-A surface. Also, to create heat staking and locators considering all the design rules. INTRODUCTION Door Trim Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and…

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                          21 Mar 2023 02:24 PM IST

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                            Week 11 - Project - A pillar Design with Master Section

                            Objective:

                            AIM         Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. A PILLAR:         The A-pillars on each side of the windshield come up to be joined together by the header rail across the top of the windshield.…

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                            24 Mar 2023 02:00 PM IST

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                              Week 7 Challenge - Assembly Workbench

                              Objective:

                              Assembly Workbench Objective- To create assembly as per the given details. Aim- 1-create the parts and assemble the Quick reaction motion.     2-create the parts and assemble the CV joint.    

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                              26 Mar 2023 07:28 AM IST

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                                Week 12- Final project

                                Objective:

                                 DOOR TRIM PANEL OBJECTIVE: objective for this project is to make half of the door trim panel in catia-V5 from the provided Class-A surface of the same. ABSTRACT:  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product. Draft analysis report…

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                                27 May 2023 01:17 PM IST

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                                Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                                Objective:

                                AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

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                                22 Jan 2024 03:14 PM IST

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                                Wiring harness routing & packaging Rules Week 3 Challenge

                                Objective:

                                Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.Hellarmann Tyton – 21160129Create two points one as entry and another as exit point.create planes at two points and another at base.Switch to Electric part desgnClick on…

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                                01 Feb 2024 08:40 AM IST

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                                  Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                                  Objective:

                                  Aim: 1) To Route the following harness layout in the Electrical workbench.2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.Given:CAD data of the following Connectors: DT06-4SDT06-6SDT06-2SDT06-08SAConnectors Layout Design:1. Download connector 3D data from www.te.comDT06-4SDT06-6SDT06-2SDT06-08SA2.…

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                                  19 Feb 2024 04:51 AM IST

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                                    Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                                    Objective:

                                    modelling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two…

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                                    28 Feb 2024 07:45 AM IST

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                                      2 Course Certificates

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                                      Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                      Automotive Plastic Design using CATIA V5

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                                      Academic Qualification

                                      B.E

                                      jay shriram group of institution

                                      22 Jun 2012 - 15 Jun 2016

                                      12th

                                      RG matric hr sec school

                                      02 Mar 2011 - 10 Mar 2012

                                      10th

                                      kvm school

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