Model drawing 1: Quick Return Mechanism: In Quick Return Mechanism the part models are created using part workbenches,there are 5 part bodies in assembly. Part Model is saved as .CATPart. Those 5 part bodies are assembled in the assembly workbench. Assembly File is saved as .CATProduct  Model Drawing 2: C.V Joint:…

REPORT: This is a Class A Surface in which there are there are two holes,two ribs,a flat surface connecting two ribs and the  base surface. Objective: To create the Base Bracket Plastic component through the given Class-A surface. To create the tooling axis for the plastic component. To perform draft analysis over…

AIM/OBJECTIVE: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

REPORT: AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   The Thickness of the component to be 3 mm. Commands Used:.…

REPORT: AIM: Create the Drill Handle  Create the rib for the Drill Handle considering the design rules. Create the Screw boss for the Drill Handle considering the design rules. Commands Used: Point,Line,Extract,,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection.…

REPORT: AIM: Create the Door trim. Create a Dog House for the Door Trim considering the design rules. Commands Used: Point,Line,Extract,Split,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection,Spline. Procedure: Class-A Surface: This is the given…

REPORT: Aim: Create the Door Trim. Create the Locators and the Heat Stakes for the Door Trim. Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple Extract,Extrapolate,Trim,Edge Fillet,Boundary,Sweep,Spline,Multi-Selection Surface,Join,Intersection,Split,Sketch,Circle,Draft,Draft Analysis,Union Trim. Procedure:…

 REPORT: Aim: To Create A-Pillar With Mastersection. To Create Tooling Axis,Plastic Component & Solid model With Mastersection. To Create DogHouse using Mastersection. To perform draft analysis on Class-A surface,Plastic Component,Solid model,DogHouse & A-Pillar Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple…

REPORT: Aim: To develop a Door Trim Panel from the given master section by considering the inputs as like in OEM and Tier-1 companies. To find a attachment strategy for the door panel complete work. To use Push pin with Dog house for Lower substrate – Door panel attachment. To use heat stakes for part to…

 Report On Hood Design: Objective: To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by the Master Section mentioned with the Design parameters. Design Considerations: Hood Head Zone For Lock Striker. Opening & Closing Angle of Latchen Striker. Emboss. Gap For Mastic Seal. Hemming.…

Report On Section Modulus: Objective: To Use the Section from your Hood design and calculate the Section Modulus using the formula. Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula: S = I/y…

Report On Fender Design: Objective: The main objective is to design the mountings of front fender for A-Pillar,Bumper,Sill,Baffle/Splash and Drip Area as per design parameters.                                          …

Report on Roof Design: Objective: To create the sheet metal design from the given roof styling. To develop the essential flanges for outer roof and create the reinforcements. To Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. To Start with the creation of a roof…

Report On Design Of Back Door: Objective: Use the styling surface to design the back door with appropriate design methodologies and provide the necessary reinforcements and embosses.                                        …