Model drawing 1: Quick Return Mechanism: In Quick Return Mechanism the part models are created using part workbenches,there are 5 part bodies in assembly. Part Model is saved as .CATPart. Those 5 part bodies are assembled in the assembly workbench. Assembly File is saved as .CATProduct  Model Drawing 2: C.V Joint:…

REPORT: This is a Class A Surface in which there are there are two holes,two ribs,a flat surface connecting two ribs and the  base surface. Objective: To create the Base Bracket Plastic component through the given Class-A surface. To create the tooling axis for the plastic component. To perform draft analysis over…

AIM/OBJECTIVE: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

REPORT: AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   The Thickness of the component to be 3 mm. Commands Used:.…

REPORT: AIM: Create the Drill Handle  Create the rib for the Drill Handle considering the design rules. Create the Screw boss for the Drill Handle considering the design rules. Commands Used: Point,Line,Extract,,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection.…

REPORT: AIM: Create the Door trim. Create a Dog House for the Door Trim considering the design rules. Commands Used: Point,Line,Extract,Split,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection,Spline. Procedure: Class-A Surface: This is the given…

REPORT: Aim: Create the Door Trim. Create the Locators and the Heat Stakes for the Door Trim. Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple Extract,Extrapolate,Trim,Edge Fillet,Boundary,Sweep,Spline,Multi-Selection Surface,Join,Intersection,Split,Sketch,Circle,Draft,Draft Analysis,Union Trim. Procedure:…

 REPORT: Aim: To Create A-Pillar With Mastersection. To Create Tooling Axis,Plastic Component & Solid model With Mastersection. To Create DogHouse using Mastersection. To perform draft analysis on Class-A surface,Plastic Component,Solid model,DogHouse & A-Pillar Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple…

REPORT: Aim: To develop a Door Trim Panel from the given master section by considering the inputs as like in OEM and Tier-1 companies. To find a attachment strategy for the door panel complete work. To use Push pin with Dog house for Lower substrate – Door panel attachment. To use heat stakes for part to…

 Report On Hood Design: Objective: To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by the Master Section mentioned with the Design parameters. Design Considerations: Hood Head Zone For Lock Striker. Opening & Closing Angle of Latchen Striker. Emboss. Gap For Mastic Seal. Hemming.…

Report On Section Modulus: Objective: To Use the Section from your Hood design and calculate the Section Modulus using the formula. Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula: S = I/y…

Report On Fender Design: Objective: The main objective is to design the mountings of front fender for A-Pillar,Bumper,Sill,Baffle/Splash and Drip Area as per design parameters.                                          …

Report on Roof Design: Objective: To create the sheet metal design from the given roof styling. To develop the essential flanges for outer roof and create the reinforcements. To Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. To Start with the creation of a roof…

Report On Design Of Back Door: Objective: Use the styling surface to design the back door with appropriate design methodologies and provide the necessary reinforcements and embosses.                                        …

Report On Butterfly Valve Assembly:Aim:To Assemble and apply GD&T to the butterfly valve assembly drawing.Software: Siemens NXCommands Used:Datum Plane,line,arc,circle,pattern,Dimension,sketch,Revolve,Unite,Assembly Constraints, Datum Feature Symbol, Datum Target, Feature Control Frame, Arc, Cross hatch, Note, Section…

Report:Objective:To define the electrical properties of Connectors and connectors clip using Electrical Part Design.Introduction:A connector is a coupling device that joins electrical terminations to create an electrical circuit. We design and manufacture an expansive portfolio of electrical connector types that are engineered…

Report:Objective:To define the electrical properties of Supports, Back shell and Corrugated Tubes using Electrical Part Design.To add the corrugated tubes in catalogue under Slit COT family.Introduction:1.Electrical Support:Electrical support is a part which provides support for the electrical components.2.Back shell:Back…

Report:Objective:Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end).Electrical…

Report :Objective:To define all the necessary electrical properties of the connectors, create a catalogue and add all the connectors to catalogue.To create the layout of harness - A & B, assemble both the harnesses together and add annotation on the connectors.To check the bundle connectivity and check for the bundle…

Report:Objective: To flatten the following harness assembly. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.Harness Layout:Harness Assembly:Create a new product file and switch to electrical harness flattening.Activate the flatness parameters.Extract…

Report on Wiring Harness Engine:Objective:Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.Electrical Components:Connectors:c-282080-1-d-3dc-1563689-1-b-3dc-776438-4-d-3dClips/Mountings:c-1924487-2-d-3dL-ClipFurr…

Report on Wiring Harness of BackDoor:Objective:Route the Wiring harness on Given BackDoor and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.Electrical Components:Connectors:c-282080-1-d-3dc-776438-4-d-3dClips/Mountings:P…

1.Generator, Battery, Distributor, Stator, Current and Voltage Regulator, Ignition Coil, Ammeter, Fuse, Breaker, Ignition Switch, Foot Selector Switch, and Junction Block.2.Generator:Purpose of a GeneratorThe primary purpose of a generator is to convert mechanical energy into electrical energy. Generators are commonly…

Report On 2D Meshing of Sheetmetal(Hood)Aim:To extract the mid surface from the given CAD model of Hood and mesh the extracted mid surface.Software Used: ANSAHood:The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment, or trunk  on rear-engine…

Report On Meshing of Floor PanelAim:To extract the mid surface from the given CAD model of Floor Panel and mesh the extracted mid surface.Software Used: ANSAGiven CAD model of Hood:Pre-processing:Pre-processing involves steps .They are: Import the CADGeometry clean upSkin/Mid Surface GenerationShell/Solid MeshingElement…

Report on 2R Robotic ArmAim:To write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm.To create an animation file of the plot.Software used: MATLAB.Code:Explanation: l1 and l2 define the lengths of the two robotic arm segments.Theta 1 and Theta 2 are the joint angles.ct is frames.For…

Report on Solving second order ODEsAim:To write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping  To animate the motion of the pendulum, as shown in the below figure.Software used: MATLABCode:ODE Function code:Explanation:b introduces damping,…

Report on Genetic AlgorithmAim:To optimise the stalagmite function and find the global maxima of the function.Software Used: MATLAB.Code:Stalagmite Code:Explanation:Defines x and y values ranging from 0 to 0.6 with 150 points each.Uses meshgrid(x, y) to create a 2D coordinate matrix for function evaluation.Iterates…

Report on Parsing NASA thermodynamic dataAim:To write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file.Software Used: MATLAB.Code:% Parsing Of NASA Thermodynamic Dataclear allclose allclc% Open the thermodynamic data filef1 =…

Report on Rankine cycle SimulatorAim:To create a Rankine Cycle Simulator using MATLAB.To calculate the Net work output, Back work ratio.Required Inputs:Turbine Inlet temperature = 400° C.Turbine Inlet Pressure = 30 bars.Turbine Outlet Pressure = 0.05 bars = Condenser Inlet Pressure.Required Output:Software Used:…

Report on  2D meshing for Plastic componentsAim:To extract the mid surface from the given CAD model of Plastic component(Bottle Cap) and mesh the extracted mid surface.Software Used: ANSAGiven Model of Plastic Component(Bottle Cap)Pre-Processing:Pre-processing involves steps .They are: Import the CADGeometry…

Report on Solid MeshingAim:Use tetra elements to mesh the Volumes defined in the model and check for the quality after Volume meshing.Software: ANSAGiven model of Rear view mirror component Pre-processingPre-processing involves steps .They are: Import the CAD modelGeometry Clean UpShell MeshingSolid MeshingQuality…