Fender Design

Report On Fender Design:

Objective:

• The main objective is to design the mountings of front fender for A-Pillar,Bumper,Sill,Baffle/Splash and Drip Area as per design parameters.

Fender:

• Fender is an automotive part that covers the wheels and protects the engine from dust,mud,rocks,stones and others.
• The Front Fender is located near the bumper and above the wheel.
• Baically fender is classified into two types.They are:

1. Full Bumper Type Fender.
2. Half Bumper Type Fender.

• Full Bumper Type Fender.

1. Tesla Cybertruck
2. Land Rover Defender
3. Mercedes-Benz G-Class
4. Ford Bronco
5. Jeep Wrangler
6. Rivian R1T
7. Bollinger B1 and B2
8. Hummer EV
9. Rivian R1S...

• Half Bumper Type Fender.

1. TATA Nexon
2. TATA Harrier
3. MG Hector
4. Swift Dzire
5. Hyundai Creta...

Master-Section Of Front Fender Design:

Command Used:

• Curve on surface,Trim Sheet,Law Extension,Offset in face,Datum Plane,Intersection Curve,Face Blend,Sew,Dart,Edge Blend,Bridge Curve,Emboss,Sketch,Extend Sheet,Through Cruve Mesh,Thicken.

Design Methodology:

1.Drip Area

2.Bumper Mount

3.A-Pillar Mount

4.Sill Mount

5.Bafflel/Splash Mount

Design Procedure:

A-Pillar Mount:

• At First,created a curve on the A-pillar mount area of the fender using curve on surface command.
• Trim the surface using trim sheet command.
• Using Law Extension command the sheet is extended in horizontal.
• Some area of the sheet is trimmed as they are improper.
• Now sketch is drawn on the sheet and embossed to depth of 5mm.
• Fillet is created on the edges of the emboss and holes are also created for mounting purpose.
• A-Pillar Mount is used to mount the A-Pillar Section to the fender

Drip Area:

• Datum Planes are created to find the distance of drip area.
• A curve is created on the drip section area of the fender using curve on surface command.
• Trim the surface using trim sheet command.
• Using Law Extension command the sheet is extended as per the given master section.
• Now a sketch is drawn on the sheet and embossed to depth of 5mm.
• Fillet is created on the edges of the emboss and holes are also created for mounting purpose.
• And a dart is created on the drip area for improving the strength.
• Drip Area is used to mount the Hood on to the fender.

Bumper Mount:

• A curve is created on the Bumper mount area of the fender using curve on surface command.
• Trim the surface using trim sheet command.
• Using Law Extension command the sheet is extended in horizontal.
• Now sketch is drawn on the sheet and embossed to depth of 5mm.
• Fillet is created on the edges of the emboss and holes are also created for mounting purpose.
• And a dart is created on the bumper mount for improving the strength.
• Bumper mount is used to mount the bumper to fender.

Sill Mount:

• A curve is created on the Sill mount area of the fender using curve on surface command.
• Trim the surface using trim sheet command.
• Using Extend sheet command the sheet is extended.
• Now sketch is drawn on the sheet and embossed to depth of 5mm.
• Fillet is created on the edges of the emboss and holes are also created for mounting purpose.
• And a dart is created on the bumper mount for improving the strength.
• Sill mount is used to mount the Sill to fender.

Baffel/Splash Mount:

• A curve is created on the Sill mount area of the fender using curve on surface command.
• Trim the surface using trim sheet command.
• And holes are also created for mounting purpose.
• Baffel/Splash mount is used to mount the Baffle/Splash to fender.

Views:

Front View:

Top View:

Side View:

Isometric View:

Tree Structure:

Conclusion:

• A-Pillar Mount,Drip Area,Bumper Mount,Sill Mount,Baffle/Splash Mount is designed from the mastersection by considering all the design Parameters.