REPORT: Aim: To develop a Door Trim Panel from the given master section by considering the inputs as like in OEM and Tier-1 companies. To find a attachment strategy for the door panel complete work. To use Push pin with Dog house for Lower substrate – Door panel attachment. To use heat stakes for part to…
Manish Kaleru
updated on 27 Jan 2024
Project Details
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Read more Projects by Manish Kaleru (14)
Design of backdoor
Report On Design Of Back Door: Objective: Use the styling surface to design the back door with appropriate design methodologies and provide the necessary reinforcements and embosses. …
22 Apr 2024 06:43 PM IST
Roof Design
Report on Roof Design: Objective: To create the sheet metal design from the given roof styling. To develop the essential flanges for outer roof and create the reinforcements. To Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. To Start with the creation of a roof…
15 Mar 2024 01:37 PM IST
Fender Design
Report On Fender Design: Objective: The main objective is to design the mountings of front fender for A-Pillar,Bumper,Sill,Baffle/Splash and Drip Area as per design parameters. …
25 Feb 2024 03:16 PM IST
Section Modulus calculation and optimization
Report On Section Modulus: Objective: To Use the Section from your Hood design and calculate the Section Modulus using the formula. Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula: S = I/y…
18 Feb 2024 04:51 PM IST
Hood design-Week 2
Report On Hood Design: Objective: To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by the Master Section mentioned with the Design parameters. Design Considerations: Hood Head Zone For Lock Striker. Opening & Closing Angle of Latchen Striker. Emboss. Gap For Mastic Seal. Hemming.…
16 Feb 2024 11:44 AM IST
Week 12- Final project
REPORT: Aim: To develop a Door Trim Panel from the given master section by considering the inputs as like in OEM and Tier-1 companies. To find a attachment strategy for the door panel complete work. To use Push pin with Dog house for Lower substrate – Door panel attachment. To use heat stakes for part to…
27 Jan 2024 02:45 AM IST
Week 7 Challenge - Assembly Workbench
Model drawing 1: Quick Return Mechanism: In Quick Return Mechanism the part models are created using part workbenches,there are 5 part bodies in assembly. Part Model is saved as .CATPart. Those 5 part bodies are assembled in the assembly workbench. Assembly File is saved as .CATProduct Model Drawing 2: C.V Joint:…
28 Dec 2023 05:40 AM IST
Week 11 - Project - A pillar Design with Master Section
REPORT: Aim: To Create A-Pillar With Mastersection. To Create Tooling Axis,Plastic Component & Solid model With Mastersection. To Create DogHouse using Mastersection. To perform draft analysis on Class-A surface,Plastic Component,Solid model,DogHouse & A-Pillar Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple…
20 Sep 2023 08:36 AM IST
Week 10 - Challenge 3 - Door Trim Lower with Engineering Features
REPORT: Aim: Create the Door Trim. Create the Locators and the Heat Stakes for the Door Trim. Software Used:CATIA V5. Commands Used: Point,Line,Offset,Multiple Extract,Extrapolate,Trim,Edge Fillet,Boundary,Sweep,Spline,Multi-Selection Surface,Join,Intersection,Split,Sketch,Circle,Draft,Draft Analysis,Union Trim. Procedure:…
09 Sep 2023 04:34 PM IST
Week 10 - Challenge 2- Attachment Feature Creation (Dog House)
REPORT: AIM: Create the Door trim. Create a Dog House for the Door Trim considering the design rules. Commands Used: Point,Line,Extract,Split,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection,Spline. Procedure: Class-A Surface: This is the given…
25 Aug 2023 05:55 PM IST
Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)
REPORT: AIM: Create the Drill Handle Create the rib for the Drill Handle considering the design rules. Create the Screw boss for the Drill Handle considering the design rules. Commands Used: Point,Line,Extract,,Trim,Extrapolate,Offset,Edge fillet,Boundary,Sweep,Join,Multi section surface,Close Surface,Extrude,Plane,Circle,Intersection.…
19 Aug 2023 05:16 PM IST
Week 9 - Challenge 3 - Bumper
REPORT: AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. The Thickness of the component to be 3 mm. Commands Used:.…
19 Aug 2023 11:37 AM IST
Week 9 - Challenge 2 - Switch Bezel Design
AIM/OBJECTIVE: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5…
02 Aug 2023 02:28 PM IST
Week 9 - Challenge 1 - Base Bracket Design
REPORT: This is a Class A Surface in which there are there are two holes,two ribs,a flat surface connecting two ribs and the base surface. Objective: To create the Base Bracket Plastic component through the given Class-A surface. To create the tooling axis for the plastic component. To perform draft analysis over…
07 Jul 2023 02:20 AM IST