Wiring harness routing & packaging Rules Week 3 Challenge

Define tooling direction   2) Create tooling direction for Class A with 10 deg draft ( draft in command should be 10 deg) and show the draft analysis.   3) Create B surface of the given lens in surface modeling (not in part), with a 4 mm thickness.   4) Write the definition of the Parting line.   …

Objective:  To create a closed product using the given Class A surface  And derive a proper specification tree by following proper naming and order  Head light: Cover Lens Cover lenses with dispersion optics have the task of deflecting, scattering or focusing the luminous flux collected by the reflector…

Objective: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Back Door Assembly Part: Construction of the Harness Assembly Bundle:…

Aim: To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective: The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

AIM : Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet.   Step - 1: Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the wire harness or routing…

Aim : Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective : Routing of the two harness as per the given layout and with the respective connectors and…

Aim: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.Add protective covering on all branches Connectors:  Connectors are parts or devices used for electrically connecting or disconnecting circuits etc.…

Aim:  Designing the Backdoor by Using the provided surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses. Back Door: A Back door is a hinged part which is used for openning and clossing the rear side when you need to access…

AIM: To define the mechanical components electrically and prepare the catalogue for the components OBJECTIVE: Using P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. Using Backshell CAD data and define it as Electrical…

  Objective : Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Introduction : WIRING HARNESS ASSEMBLY STRUCTURE - CONNECTOR DEFINITION        CONNECTOR DEFINITION :…

                                                                                          ROOF…

FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. FENDER :Fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. It is the part of a car,…

Aim: To test whether the given design(Wheel arch) meets the condition based on european standards.   Given design:  WHEEL ARCH:The wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. Corrosion…

Objective:  To calculate the section modulus of the car hood designed by finding the Moment of Inertia using the CATIA V5 and also to optimise the cross section for a required result   Introduction: Section Modulus is a geometric property used in design of flexural members which considers the cross section…

AIM: To design the car hood and understand the mechanism behind the design of hood, then development& its safety features as per the design consideration. Task Performed: Outer pannel design with hem. Provide masstick data. Develop the Inner Panel. Develop all the Necessary Reinforcements. Mirror and position the Hinge…

  ASSEMBLY AND GD&T APPLICATION ON BUTTERFLY VALVE   OBJECTIVE : The objective of this project is to design a butterfly valve and apply GD&T to it's components and final assembly using CATIA V5 .     INTRODUCTION:  A butterfly valve is from a family of valves called quarter-turn…

                                   UNDER-BODY COATING Automotive Underbody Coatings: Underside of vehicles serves as an intermediate between metal components of a vehicle and outer environment. Underbody of vehicles is prone to damages…

Benchmarking : Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

                                                                     DEVELOPMENT OF A DOOR TRIM PANEL OBJECTIVE : a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Remastring of the…

INTRODUCTION :  Master sections development takes place during feasibility check and concept validation stages of the product life cycle. These are typically the guides for design requirements and which decides the component packaging after the development of the concept design, i.e class A surfaces.  Master…

HEAT STAKES: Heat staking also known as thermoplastic staking is the process of joining two dissimilar materials together. In heat staking we use local heating and cooling to raise the temperature of plastic components and allow plastic reforming to be carried out. This reforming can be used in a wide variety of applications.…

DOG HOUSE: Dog house is an engineering feature used in plastic trim design. Dog houses are used as supporting feature. Sometimes other engineering features like snaps; locators etc. are mounded on them to increase their strength. Dog houses are subjected to draft analysis to prevent breakage of the component during ejection…

Ribs: Ribs are thin, wall-like features typically designed into the geometry of a part to add internal support to walls or other features like bosses. Design consideration: Screw Bosses: Bosses are small cylindrical elements in a design. They are used for accepting screws or other fastening components for the…

1). Tooling Axis: Tooling axis is the axis in which core cavity open during completion of injection molding. To create the tooling axis, we need the proper orientation or view that gives the correct features and draft available in the component. Component view from the Z direction gives the proper view for the tool…

Tooling Axis : The direction in which the mold called the tooling axisor core and cavity opens is Tooling axis Considering the ejection from the cavity of the mold after manufactering the interior trim must have the nominal 3 degree draft angle. Hence the tooling axis is crested by considering this factor The white…

Tooling Axis : The direction in which the mold called the tooling axisor core and cavity opens is Tooling axis Considering the ejection from the cavity of the mold after manufactering the interior trim must have the nominal 3 degree draft angle. Hence the tooling axis is crested by considering this factor The white…

Tooling Axis : The direction in which the mold called the tooling axisor core and cavity opens is Tooling axis Considering the ejection from the cavity of the mold after manufactering the interior trim must have the nominal 3 degree draft angle. Hence the tooling axis is crested by considering this factor The white…

Tooling Axis : The direction in which the mold called the tooling axisor core and cavity opens is Tooling axis Considering the ejection from the cavity of the mold after manufactering the interior trim must have the nominal 3 degree draft angle. Hence the tooling axis is crested by considering this factor The white…