Week 9 - Challenge 1 - Base Bracket Design

BUTTERFLY VALVE ASSEMBLY: A butterfly valve is a quarter-turn valve that initiates throttling and flows control of fluids. Given its name, you can easily visualize a thin metal disc that "flutters" about a fixed axis (stem assembly). The opening and closing mechanism allows and restrict the flow of a medium between an…

DESIGN OF BACK DOOR: Design of back door is also called as the Tail gate. A car back door which is consist of Inner panel, Outer panel. Basically the car parts are made of Steel or Aluminium based on the budget of the car. Using Aluminium improve the Strength where we can avoid the reinforcements. Aluminium parts are casted…

ROOF: A roof in a car is the uppermost part of the car that provides protection and cover to the passengers and the driver. It is typically made of metal or other sturdy materials and is designed to withstand the forces of wind, rain, and other weather elements. In addition to providing protection from the weather, the…

Fender:Fender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to the pedestrians by a rotating wheel. Fender is made aerodynamic in shape to reduce the air drag.                                  …

Fender: Fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are…

SECTION MODULUS: The section modulus (S) is geometry property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula of section Modulus:  It may be defined as the ratio of total moment resisted by the section to the stress in the extreme fibre which is…

HOOD : The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment for maintenance and repair. The hood panel is one of the most important components of the BIW (body in white), it is considered as the closure sheet-metal component. A hood panel consists…

UNDER -BODY COATING: Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. PURPOSE OF UNDER-BODY COATING: Environmental conditions Impacts…

BENCH MARKING: Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations, even…

DEVELOPMENT OF SIDE DOOR TRIM PANNEL: Door trim panel is creation of CAD model considering following inputs as like in OEM and tier1 companiesClass A surface is givin but after applying boundries check, it has been found there is some improvement needed to be actioned to get a closed surface. Nominal thickness is taken…

TREE STRUCTURE: CLASS A SURFACE: TOOLING AXIS: MAIN TOOLING AXIS: Check the best possible tooling direction by manually adjusting the compass.By analysing it is found thathe t y axis as tooling direction would clear most of the faces without any difficulties.Now extract any surface and create a mid-point on it.Then create…

TREE STRUCTURE: CLASS A SURFACE: TOOLING AXIS: Check the best possible tooling direction by manually adjusting the compass.By analysing it is found thathe t y axis as tooling direction would clear most of the faces without any difficulties.Now extract any surface and create a mid-point on it.Then create a dummy axis creating…

TREE STRUCTURE: CLASS A SURFACE: TOOLING AXIS: Class-A surface is first analyzed to create the tooling axis. where the molds pull apart in injection molding. Tooling direction is essential for plastic product design as it decides the direction for mold separation.To create the tooling axis first we have to check the best…

TREE STRUCTURE: CLASS A SURFACE: TOOLING AXIS:  The first step is to observe the given class-A surface deeply and we can say the larger flat area which is perpendicular to the Tooling axis. So, by considering this thing for this class-A surface tooling direction will be in the X-direction. so we create the point on…

BUMPER CHALLENGE:  The purpose of bumpers is to reduce or prevent physical damage to the front and rear of vehicles in low-speed crashes. By design, bumpers protect the hood, trunk, grille, fuel, exhaust, and cooling system. A bumper is a shield that is usually made of steel, aluminum, rubber, or plastic. TREE…

SWITCH BEZEL: TREE STRUCTURE: TOOLING AXIS CEATIONS(BISECTING METHOD): Extract the base surface of the given Class- A Surface and create the center point of the Extracted surface. Then create two lines on two planes by taking the cross section of the given surface in the particular plane. tooling axis created from the…

BASE BRACKET: TREE STRUCTURE: CLASS A SURFACE: CLASS B SURFACE: CLASS C SURFACE: TOOLING AXIS: DRAFT ANALYSIS: CLOSED SURFACE  PART BODY:              

1)QUICK RETURN MECHANISM: 2)CV JOINT PART ASSEMBLY: