Week 8 - Challenge 6 - Core & Cavity Design

OBJECTIVE Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. GIVEN DATA Backdoor CAD data PROCEDURE DEFINING ALL THE MECHANICAL…

ROOF IS DESIGNED AND REPORT IS SUBMITTED - https://drive.google.com/file/d/1sHuoHcNmWhT34u3Wrz7KLMZrQXxGhOij/view?usp=drivesdk

SECTION MODULUS  CASE-1                    IN THIS CASE  I  GOT Mmin = 1.221*10^(-4)m^4     CASE-2 Here i did offset the inner pannel about 0.5mm away              IN THIS CASE I GOT Mmin = 1.272*10^(-4)m^4  …

OBJECTIVE Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). GIVEN DATA …

OBJECTIVE  Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect…

OBJECTIVE Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Prepare & Submit all necessary reports like clearance, Clipping/Clamping…

FENDER Fender is a important part in the car, it act as a barrier for the car from the mud, Sand and other foreign particles. It not only protect the car also protects the pedestirans on the road by stoping the deberies from the wheel rotation. TYPES OF FENDER There are mainly two types of fender used in the market they…

OBJECTIVE Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. GIVEN DATA    PROCEDURE DEFINING ALL MECHANICAL PARTS INTO ELECTRICALY C-DT06-2S   C-DT06-4S  …

CAR BACK DOOR IS DESIGNED AND REPORT IS UPLODED BELOW AS PDF FILE https://drive.google.com/file/d/1sZvcx3uNT27HKx6LdmkaNdV8WTGQnTEs/view?usp=drivesdk

P- CLAMP               p-clamps are one-piece clips made from metal or plastic that mechanically fasten electrical cables,               hydraulic hoses or pipes along their route.               SUPPORT DEFENITION…

OBJECTIVE Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. GIVEN DATA Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

Fender - Wheel Arch Gap Calculation Fender wheel arch gap calculation is an important calculation in car manufacturing process. this calculation measures the gap between the fender to the outer most layer of the wheel. this calculation is based on Regulation standards, Regulation standards varrys region to region. Here…

REPORT IS UPLODED AS PDF FILE BELOW

BENCHMARKING Benchmarking  in a automotive indusrty is a process of comparison of product and service which is already exist in the market. By considering this we could select the correct product and satisfy the custromer needs.   COMPARISON STUDY OF DIFFERENT CAR   CONCLUSION        …

PART AND PRODUCT FILE HAVE SENT BELOW WITH 2D DRAWINGS

FINAL PROJECT IS DONE AND CAT PART IS ATTACHED BELOW

NOTE - PPT IS ATTACHED AS PDF IN BELOW 

DRAFT ANALYSIS:                             USING THE TOOLING AXIS I HAVE DONE THE DRAFT ANALYSIS FOR CLASS A SURFACE, FINAL SOLID PART, INNER SIDE OF DOG HOUSE AND OUTTER SIDE OF DOG HOUSE., I HAVE SET RED COLOUR FOR DRAFT ANGLE LESS THAN 0, BLUE COLOUR…

1.TOOLING AXIS CREATION:                                      I CREATED THE TOOLING AXIS BY USING BISECTING METHOD , WHERE I CAN SEE ALL THE SURFACE WITHOUT ANY HIDDEN SURFACE. WHILE EJECTING PART FROM THE MOULD IT…

1.Screenshots of the ISOMETRIC view. 2.Screenshots of the FRONT view. 3.Screenshots of the SIDE view. 4.Screenshots of the TOP view.

1.TOOLING AXIS CREATION:                                      I CREATED THE TOOLING AXIS BY USING BISECTING METHOD , WHERE I CAN SEE ALL THE SURFACE WITHOUT ANY HIDDEN SURFACE. WHILE EJECTING PART FROM THE MOULD IT WILL COME…

1.TOOLING AXIS CREATION:                                      I CREATED THE TOOLING AXIS IN THE X AXIS DIRECTION FROM THE ORGIN , WHERE I CAN SEE ALL THE SURFACE WITHOUT ANY HIDDEN SURFACE. WHILE EJECTING PART FROM THE MOULD…

1.TOOLING AXIS CREATION:                                      I CREATED THE TOOLING AXIS IN THE FRONT DIRECTION USING NUMBER PLATE, WHERE I CAN SEE ALL THE SURFACE WITHOUT ANY HIDDEN SURFACE. WHILE EJECTING PART FROM THE MOULD…

EXERSICE 1 1.Screenshots of the CLASS A SURFACE Draft analysis. 2.Screenshots of the FINAL PLASTIC COMPONENT Draft analysis. 3.Screenshots of the ISOMETRIC view. 4.Screenshots of the FRONT view. 5.Screenshots of the right SIDE view. 6.Screenshots of the TOP view. 7.Screenshots of the LEFT SIDE view.

EXERSICE 1 1.Screenshots of the CLASS A SURFACE Draft analysis. 2.Screenshots of the FINAL PLASTIC COMPONENT Draft analysis. 3.Screenshots of the ISOMETRIC view. 4.Screenshots of the FRONT view. 5.Screenshots of the SIDE view. 6.Screenshots of the TOP view.

EXERSICE 1 1.Screenshots of the CLASS A SURFACE Draft analysis.   2.Screenshots of the FINAL PLASTIC COMPONENT Draft analysis.  3.Screenshots of the ISOMETRIC view. 4.Screenshots of the FRONT view. 5.Screenshots of the SIDE view. 6.Screenshots of the TOP view.