Week 7:- Base Unit Design Challenges 1

1) What do you understand by the 3D finish process?                 3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing.The following are the basic rules to be followed in 3d finishing: The nominality…

1) What is the base unit? What are the typical parts of the base unit?        A base unit is the unit designed to mount all other units (clamp unit, pin unit, rest unit etc) of the tool also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base…

                                                                                       Designing Clamp…

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DESIGN AND ASSEMBLE OF A BUTTERFLY VALVE & APPLY GD&T OBJECTIVE:       The objective of this project is to design a butterfly valve and apply GD&T to it's components and final assembly using Siemens NX.INTRODUCTION:       A butterfly valve is from a family of valves…

1) What is Design Methodology?  DESIGN METHODOLOGIES:In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name…

                                                Design and modeling the Complete Tail lamp of the CarAim:       To create the a complete design of the tail lamp with all the assembly…

Aim;      To create a plastic component as per the given sections.Given input;Class-B-surface;   Given surface offset in 3mm and if any patches will be reworkedCreate the given master section;The sweep surface will be offset in 2mmClass-C-surface;         To create the…

Assembly drawing for tail light;Front view;Right side view;Rear view;Section views; Lens drawing;Front view;Right side view;Horizondal section for lens;Vertical section for lens;Housing drawing;Front view;Right side view;Rear view;Section views;Reflector drawing;Front view;Right side view;Rear view;Section views;Bill…

1.What is the process of project execution activity?1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements, specifications etc. in form of documents or data. Also customer specifies its Technical offer, commercial offer, how the project…

    1.What is BIW & define its parts?         Ans; Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching,…

Aim:        In this challenge, an automotive lighting lens is designed and developed with the specified requirements, and by the following design, rules followed in an OEM.  Given input (Class A Lens) Class A surface:        Class A surface is a visible surface that has some…

                                                   CATIA - Parametric Modeling Structure              We will move to this structure after getting the Class_A surface and here also ensure that all regulatory parts of Automotive Lighting Design should be meet.               It includes the Master Product File and child…

                                                                   DESIGN OF BACKDOOR AIM;      Use the provided styling surface to come…

                                                      DESIGN A ROOF USING NX CAD OBJECTIVE:               Given Car Roof stlying design develop a BIW…

                                                 BASE BRACKET DESIGN Aim;       Design a base bracket plastic component through the given class-A surface. Design procedure; Creating…

                            SWITCH BEZEL DESIGN AIM:          The project aims to create a switch bezel plastic component using the given class-A surface and perform the draft analysis.  OBJECTIVE: Ensure proper tree structure.  Geometrical sets should have a proper name based on the sketches present inside them.  All…

                             ATTACHMENT FEATURE CREATION (RIBS & SCREW BOSS) Aim: To create the door handle component from the given class-A surface.  To create the tooling axis for the given class-A surface meeting the requirements of…

       ATTACHMENT FEATURE CREATION (DOG HOUSE)  AIM:        To create a dog house for the door trim considering the design rules.  INTRODUCTION:    DOG HOUSE:        Dog house is an engineering feature used in plastic design. Dog house are…

       DOOR TRIM WITH LOWER ENGINEERING FEATURES AIM:          To create the door trim lower component through the given class-A surface.  OBJECTIVES: Creation of tooling axis with appropriate draft angle.  Creation of other surfaces (Eg; B and C surfaces) for…

                           A PILLAR DESIGN WITH MASTER SECTION AIM:          To create the A pillar design with master section and using through the given class-A surface. Also create the engineering features, us dog house.  OBJECTIVES: To create a tooling direction.  To perform draft analysis for given class-A surface…

                             DEVELOPMENT OF DOOR TRIM PANEL  AIM:           To create a CAD model for door trim panels parts by considering the given inputs of class-A surface along with master section by following…

                                              Electric Connectors Defining What are Electric connectors?              Electric connectors are electric device which are used to make a electric connection between two terminals. These connectors are made of plastic material as they are good insulator and bad conductor. Electrical…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector 3D data…

     Wiring harness design in CATIA V5 - 3D modelling Week 5 & 6 Challenge   Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY.   GIVEN:   HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE…

                                             WIRING HARNESS DESIGN PROJECT 1 AIM;       Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRODUCTION;…

                                   WIRING HARNESS DESIGN OF BACKDOOR AIM;     To Route the Wiring harness on the Given car body Backdoor and prepare the flatten view drawing in CATIA V5. OBJECTIVE;       The…

                                                             Hood design NX CAD Objective; Design hood outer panel, inner panel, and reinforcements with the given outer…

                                             Section Modulus Calculation Of Hood Aim;        To calculate the section modulus of the previously designed hood for analyzing its strength…

                                                              FENDER DESIGN AIM;           To design a  front fender of a car by following…

                                                          BUMPER DESIGN AIM:           Create the bumper plastic component through the given class-A…