Underbody Coating

1)What is BIW & define its parts? BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body…

Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.  Given: Backdoor cad data   DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and easy maintenance of attached…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given  V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry…

AIM:  To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet.…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

  Aim 1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design Steps to be followed 1. Download connector 3D data from www.te.com…

  1.Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp   The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined…

AIM Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

AIM The objective of this project is to design a butterfly valve and apply GD&T to it's components and final assembly using Siemens NX.     INTRODUCTION  A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated…

  AIM Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses Major Parts and Reinforcements: Backdoor Outer Panel (Upper) Backdoor Outer Panel (Lower) Backdoor Inner Panel Hinge Reinforcements (LH & RH) Gas-Stay…

AIM: To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF  An automobile roof or car top is the portion of an automobile that sits above…

AIM To design a  front fender of a car by following the given master section as per the design considerations of OEM. INTRODUCTION  Fender is the american english term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. Its primary propose is to prevent sand, rocks, mud,…

Aim :  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Fender Arch : Wheel arch is the semi circular part of the fender positioned above the wheel of the vehicle . The design of the wheel arch of the fender should be such that it must shield…

Aim:- To find the section modulus of the hood and optimization to improve the overall section modulus. Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Bending Equation Derivation  The following is the equation for simple bending: M / I = σ /y = E /…

AIM  TO Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section and standard procedure which is used in the OEM Manufacturer's. GIVEN MASTER SECTION  HOOD or BONET Hood is the component which is placed over the engine compartment. The design of the hood is not only…

Car Underbody Coating Explained!         You might know car underbody coating as undercoating, and that’s easier to say. This add-on is applied during the manufacturing or at your local car dealer center, as you must have understood while reading up till here that it is applied…

AUTOMOTIVE BENCHMARKING Benchmarking is the process of comparison of similar products on some dimensions of performance Automotive Benchmarking is the process of analyzing the choices of similar products based on the selection factor and deducing it to final conclusion. CASE Mr. D.S. Pughazhyendhii is a married man…

Aim: To create a CAD model (Door Trim Panel) with attachment features considering the given inputs, design rules and following the OEM standards.  Procedure: The first step to follow in this project is to extract the CLASS-A surface (individually for each component) of the Door Trim Panel and divide these surfaces into…

AIM To create quick return mechanism and CV joint parts in part workbench or generative work bench and assemble themfollowing guidelines Model 1(quick return mechanism) Procedure 1. First create all parts of quick return mechanism with help of drawings draftsheet  2. All parts to be created separately in part work…

AIM  create A pillar with Master Section Procedure for creating the switch bezel Create tooling axis Draft analysis of Class- A Create B class surface Create C class surface create closed surface create dog house Do draft analysis  Create tooling axis 1.Create tooling axis using the given master section. 2.Create a point…

Aim  Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators…

Aim  Create the Dog House for the Door Trim considering the design rules  Procedure for creating the switch bezel Creat tooling axis Do Draft analysis of Class- A Creat B class surface Creat C class surface Creat closed surface Creat Dog house Do draft analysis Creat tooling axis 1.the tooling axis is created…

AIM Create the rib for the Drill Handle considering the design rules mentioned in the video.  Procedure for creating the switch bezel Creat tooling axis Creat B class surface Creat C class surface creat closed surface creat rib creat screw boss Do draft analysis Creat tooling axis 1.the tooling axis is created by…

AIM        Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  PROCEDURE FOR CREATING THE Core and cavity blocks for the switch bezel  Parting surface core block cavity block parting surface  To make a parting surface we can use the earlier…

Aim  Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

Aim        Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component…

Aim Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm Procedure for…

Aim Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm          …