04. SECTION MODULUS CALCULATION AND OPTIMIZATION.

AIM          To create a Door Trim Lower Plastic Component through a given Class A Surface, create the Heat Stakes, Locators considering design rules and perform Draft Analysis on the final plastic component.   OBJECTIVE To make sure that the model meets the requirements…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

PROJECT -1 : Wiring Harness Routing on V16 Engine AIM Route the Wiring harness on V16 Engine in CATA V5. OBJECTIVES Define the connectors ,clips and clamps electrically for the harness bundle routing. Develop a Bundle Routing in V16 engine. Create a drawing for Routed engine assembly. THEORY A wiring harness is a logical…

 Wiring harness design in CATIA V5 - 3D modelling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective…

Objective: To route the given harness layout in the electrical workbench and add protective covering on all the branches connected to DT06-2S & DT06-4S connectors So Initially I made a skeleton Using Part Drawing Given connectors 1.DT06-4S 2.DT06-6S 3.DT06-2S 4.DT06-08SA So as per requirement, we have Downloaded…

AIM: To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles…

Q1. P CLAMP:   STEPS:- 1. First create an Entry point and Plane. 2. Create Exit point and Plane. 3. Add base Plane for it. 4. Click "Define Support Part"  . 5. To define give First point as a Entry Point & below that select Plane on which that Point resides. 6. Give Exit Plane as Plane opposite to Entry Plane.…

Aim : To define connectors & connector clip data  as Electrical Connector using Electrical Part design workbench & define all necessary properties to connectors & clip. Procedure :  a) Creating Connectors connections 1) Open the connector in part design 2) Define Harness bundle point at the entry…

Development of a Door Trim panel Draft Analysis ? The Draft Analysis allows the user to easily analyse a part for proper draft angle. A Draft Angle describes the amount of taper for Molded or cast parts perpendicular to the parting line.  Draft angles ? Draft angles are very important in thermoforming product…

OBJECTIVE: To create the A-Pillar's Plastic component from the given Class A Surface using the Master Section that is provided while following all the design rules. BASIC STEPS:   1. Check class A surface quality by using boundary command. 2. For B surface Offset the class A by 2.5mm. as thickness can be measured from…

Week 10 - Challenge 2- Attachment Feature Creation (Dog House) Different Terminologies Used In this Challenge Use case of Dog-House in any Plastic Component: The dog-house is an engineering feature used in the plastic trim design that is used as a supporting feature. Sometimes other engineering features like snaps;…

Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)                                            DOOR HANDLE  1.CHECKING…

BUMPER DESIGN METHODOLOGY: In this model we have focused on the following things: 1. Tooling axis 2. Draft analysis 3. Class-B surface 4. Class-C surface 5. Making a solid model from surface. The following tools were used to reach the final step: Extract Un-trim Trim Extrapolate Offset Edge fillet Boundary Sweep Join Intersection…

STEPS INVOLVED IN SWITCH BEZEL DESIGN STEP 1. CHECK CONTINUITY OF SURFACE I. USING BOUNDRY METHOD II. USING JOIN METHOD III. AND ALSO USING VISUAL INSPECTION IT IS CLEARLY SEEN THE INTEGRITY OF THE SURFACE IS OK SO WE  GO TO NEXT STEP.   STEP-2: FINDING TOOLING DIRECTION & IT'S CREATION. 1. THE TOOLING AXIS…

Base Bracket Design  STEPS INVOLVED IN BASE BRACKET DESIGN   1. CHECK THE CONTINUITY OF GIVEN CLASS-A SURFACE USING "BOUNDRY" OR "JOIN" COMMAND. NOTE THAT IF BOUNDRY COMMAND WORKS THERE IS DIS-CONTINUITY PRESENT. FOR THE FOLLOWING CLASS  A,IT HAS THREE BOUNDARIES , ONE OUTER WITH TWO INNER CIRCLE'S,…

1. Quick Return Motion Mechanism :-   TREE STRUCTURE     2. CV JOINT   TREE SRTUCTURE:-     ALL FILES ARE ATTTACHED BELOW

Aim: To design a backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design parameters. Objective: To design a back door of a car with an inner panel, outer panel and reinforcement for hinges, gas stay, Wiper motor and latch. The inner panel is subjected to the draft analysis…

Design of Hood Using NX CAD.

                                 AUTOMOTIVE SHEETMETAL ROOF DESIGN USING NX CAD   OBJECTIVE/PURPOSE:           1.Main objective of the project is to create the Roof Sheetmetal design in…

FRONT FENDER DESIGN AIM: To design a front fender of a car by following the given master section as per the design considerations of an OEM. FENDER It is an aesthetic component of a car that frames the wheels. It Prevents jet spray of sand, mud particles, and other road contaminants from being thrown into the engine compartment…

Introduction about Wheel Arch: Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be such that it must shield wheels and protect both passengers compartment and pedestrians from projection of water, mud and stones. For the vehicle to…

  Report On Section Modulus Calculation Of Hood Aim  To calculate the section modulus of the previously designed hood for analysing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes…

UNDERBODY COATING   Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically…

Benchmarking :- Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business. In Simple words Benchmarking is the Technical word for comparison. considered to be the best in the industry, “best in class.” The point of benchmarking…