(Week- 1 challenge) AIM:        To define Benchmarking and benchmarking at least 4 vehicles for Mr.D.S.Pughazhendhii requirements limits and pick the suitable vehicle among them. OBJECTIVES: 1. Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is…

FENDER WHEEL ARCH CALCULATION: AIM:               To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. OBJECTIVE: To calculate the clearance (L) at sections of SA-SA, SB-SB, SC-SC, SD-SD…

OBJECTIVE:  Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements. INTRODUCTION: PEDESTRIAN SAFETY : Safety is the…

SECTION MODULUS OF HOOD section modulus is termed as the ratio of second moment of area and distance from N.A (Neutral axis) to the extreme fiber. Also it is the measure of strength of given member. Neutral Axis plane- ZY plane  S = Section Modulus I = Moment of Inertia Y = distance between the nuteral axis and the…

Project Title : FENDER DESIGN Objective : The main object of this project is to design the BIW(Body in white) of front fender using the fender skin data and master section as the into data by using NX CAD. Introduction : Fender is the american english term for the part of an automobile, motorcycle or other vehicle…

Objective: The objective of this project is to design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, central roof rail and rear roof rail for the given styling surface Perform the calculations for the heat distortion and snow load criteria to determine whether the bow roofs…

Aim-  To design the Back door of the car using the appropriate design methodologies, providing the necessary Reinforcements and embosses in the inner panel for strength. Design Considerations for a Back Door- Rear Visibility for Functionality and Safety. Boot Space and Accessibility. Type of Backdoor Opening…

  Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. NOTE: Tree Structure Ensure Proper Tree Structure Geometrical…

 Aim: To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Procedure:   The Switch Bezel design…

Aim: To be able to model solid from the given Class a surface, and perform Draft analysis and create Tooling axis. Class A surface with tooling axis. At first, take the base surface and create a center point on the surface and insert the axis system. To create a tooling axis, take the intersection of class A in the XY…

BUMPER DESIGN AIM: to make a model from the provided class-A surface.INTRODUCTION:CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface.CLASS-B SURFACE: a surface below a certain thickness from the class-A…

                                                                       CORE AND CAVITY DESIGN AIM: To Create the Core and cavity blocks for…

                                                 DOOR HANDLE Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling…

                                                           Attachment Feature Creation AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the…

Project 1 - Door Trim Lower with Engineering Features AIM Create the Door Trim Lower Plastic component through the given Class-A surface. Also, to create heat staking and locators considering all the design rules. INTRODUCTION Door Trim Door panels serve as an interface between the interior of the car and the inner workings…

Week 9 - Project - A pillar Design with Master Section OBJECTIVES: To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To create a dog house for the solid part whilst following the design rules To perform draft analysis on the class A surface…

4 Bar Quick Return Mechanism: First we have to create the all parts of this mechanism and then assemble this.     Creation of First part: Create the required sketch according to the given dimension. Then pad it     Creation of second part:     Creation of third part:     Creation of fourth part:     Creation of fifth part:…

AIM:   To design and development of vehicle interior door trim using Catia V5 with given class A surface along with Master section. Also create the Side Attachment features as per design rules.   OBJECTIVE:   To create thickened part using master section for reference To create the mounting features as per…

Assemble and apply GD&T to the butterfly valve assembly drawing   Objective:      To design of Butterfly Valve in appropriate dimension with the application of GD&T - ASME Y14.5 2009. To assemble all the individual parts of the butterfly valve by assigning suitable constraints. To understand the concept of geometric tolerance…

Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing Design Title of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing Design Objective: To design a Casing with the help of NX advance sheet metal. Introduction: NX Sheet Metal provides a set of tools within the NX design environment…

TITLE OF THE PROJECT: Advanced sheet metal design using Siemens NX cad - Box Assembly. OBJECTIVE: To design a box assembly and create a draft of it using Siemens NX Sheet metal application. INTRODUCTION Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal…

ODD SHAPED ENCLOSURE   OBJECTIVE : Design the odd shaped enclosure in sheet metal using NX CAD.  DESIGN METHODOLOGY :       SKETCH – It is used to create 2d sketch.  EXTRUDE – It is used to extrude 2d sketch.  SHEET METAL FROM SOLID – It is used to…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

 Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point.…

Title of the project:- Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket Objective: To design a Bracket using Siemens NX Sheet metal application. Introduction:-   1. SIEMENS NX:- NX formerly known as "unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software.…

DESIGN and MODELLING of SHEET METAL BRACKET-2 BY USING SHEETMETAL APPLICATION in NX-12 Objective:- # To design and model the sheet metal bracket-2 in NX-12 by using some basic features and tools. # To learn how to design a sheet metal bracket-2 from a given drawing. # To master the user interface and basic features of…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

                                                                                           …

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring…

What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. Body in White, or BIW, is a stage…

1)What is the process of project execution activity?                         1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of documents or data. Also customer specifies its Technical offer, commercial…

Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring…

  Week: 1 challenge:   Automotive seating design in Catia v5:    What is full form of OEM?  OEM means original equipment manufacturer as for the any kind of industry they will have a responsibility of manufacturing the crucial parts or any vital part in their product in their house for instance: Ford OEM parts, this means…