Sai Sumanth Chilaka
A Mechanical Engineer looking to make a career as an Automotive Design Engineer.
Skills Acquired at Skill-Lync :
Introduction
21 Projects
Week 8 - Challenge 1 - Draft Analysis on a Fan Cover
Detailed Report On Draft Analysis - Draft Analysis is the process of analysing each surface of a Class A surface along the considered Tooling Axis. Why Draft Analysis ? The primary purpose of Draft Analysis is to see if all faces of the Class A surface clear the Tooling Axis. This way, we can confirm if the Tooling…
25 May 2021 08:18 AM IST
Week 8 - Challenge 2 - Base Bracket Design
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
25 May 2021 02:26 PM IST
Week 8 - Challenge 4 - Coin Holder Design
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
29 May 2021 06:16 AM IST
Week 8 - Challenge 3 - Switch Bezel Design
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
29 May 2021 06:47 AM IST
Week 8 - Challenge 5 - Core & Cavity Design
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
29 May 2021 09:41 AM IST
Week 9 - Attachment Feature Creation - Challenge 1
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
29 May 2021 06:13 PM IST
Week 9 - Attachment Feature Creation - Challenge 2
Why Draft Analysis ? The primary purpose of Draft Analysis is to see if all faces of the Class A surface clear the Tooling Axis. This way, we can confirm if the Tooling Axis we assumed after the initial Visual check is correct for our Class A surface and if it's okay to go on ahead and design the part considering the assumed…
30 May 2021 02:34 PM IST
Week 9 - Project 1 - Door Applique Design with Engineering Features
Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…
05 Jun 2021 05:55 AM IST
Week 9 - Project - Master Section Development
08 Jun 2021 06:50 AM IST
Week 11 - Final project
FINAL DOOR ASSEMBLY - UPPER MAP POCKET -CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - LOWER MAP POCKET - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - LOWER SUBSTRATE - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - DOOR ARM REST (1ST HALF) - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS…
04 Jul 2021 03:17 PM IST
Week 11- Assembly Workbench
QUICK RETURN MECHANISM - PART 1 - PART 2 - PART 3 - PART 4 - PART 5 - FINAL ASSEMBLY - TREE STRUCTURES - CV JOINT - PART 1 - PART 2 - PART 3 - FINAL ASSEMBLY - TREE STRUCTURES -
04 Jul 2021 03:40 PM IST
Door Arm Rest Week 8 Challenge
OOR ARM REST PRESENTATION - CLASS B SURFACE - CLASS C SURFACE - FINAL PART BODY - ISOMETRIC VIEW - FRONT VIEW - LEFT VIEW - RIGHT VIEW - TOP VIEW - DRAFT ANALYSES - FROM MAIN TOOLING AXIS - As can be seen from the picture above, the man tooling axis clears all of the part body except for the screw base hole. To clear…
04 Jul 2021 04:58 PM IST
Benchmarking
BENCHMARKING - Benchmarking is the process of standard comparision of mutiple similar products/services on a given set of performance factors. In Automotive Industry, there are different levels of Benchmarking namely, Benchmarking I & Benchmarking II. Benchmarking I - This type of Benchmarking is a more…
09 Jul 2021 04:35 PM IST
Underbody Coating
UNDERBODY COATING Underbody coating otherwise called Undersealing is the process of spraying or coating a film of material in order to protect the metal or alloy components that are exposed to the road surface. Most common problems faced by the underbody metal components are - Corrosion - This is caused because…
09 Jul 2021 06:41 PM IST
Section Modulus calculation and optimization
IMPROVING SECTION MODULUS Sectional Modulus is an important mechanical property for any part, because it tells us about the Load resisting ability of the part. This property becomes even more important when it comes…
05 Aug 2021 07:40 AM IST
Roof challenge
CAR ROOF ASSEMBLY The Roof of a Car is one of most important components in a Car. Along with providing a cover over our head from varying weather conditions (which is common knowledge), it serves…
08 Sep 2021 07:41 AM IST
Week 3 Challenge
Reasons for using Parametric Structure This method helps in organising the Design process better. This helps in tracking down the problem better (if any). This also helps implement changes easily. Publication Publications are used to create a link between a few important parts in a Design. A Publication is basically…
14 Sep 2021 02:54 PM IST
Week 4 Challenge
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21 Sep 2021 08:33 AM IST
2 Course Certificates
Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5
Academic Qualification
B.E
Dayananda Sagar College of Engineering
15 Aug 2017 - 23 Apr 2023
12th
Narayana PU/CBSE College
10 Jun 2015 - 06 Apr 2017
10th
D.A.V. PUBLIC SCHOOL,JSR
15 Aug 2012 - 15 May 2015
Here are the courses that I have enrolled
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