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Sai Sumanth Chilaka

A Mechanical Engineer looking to make a career as an Automotive Design Engineer.

Skills Acquired at Skill-Lync :

  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN

Introduction

I'm a Final year Engineering student from Bangalore with Mechanical Engineering as my majors. I'm a huge Automotive Enthusiast and I wish to pursue my Masters Degree in Automotive Engineering in the near future. My aspiration is to be an Automotive Design Engineer in an OEM.

21 Projects

Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

Objective:

Detailed Report On Draft Analysis - Draft Analysis is the process of analysing each surface of a Class A surface along the considered Tooling Axis.  Why Draft Analysis ? The primary purpose of Draft Analysis is to see if all faces of the Class A surface clear the Tooling Axis. This way, we can confirm if the Tooling…

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25 May 2021 08:18 AM IST

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    Week 8 - Challenge 2 - Base Bracket Design

    Objective:

    Draft Analysis -  The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…

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    25 May 2021 02:26 PM IST

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      Week 8 - Challenge 4 - Coin Holder Design

      Objective:

      Draft Analysis -   The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…

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      29 May 2021 06:16 AM IST

      • DESIGN
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      Week 8 - Challenge 3 - Switch Bezel Design

      Objective:

      Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows -  Perform a visual…

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      29 May 2021 06:47 AM IST

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        Week 8 - Challenge 5 - Core & Cavity Design

        Objective:

        Draft Analysis - The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows -  Perform a visual…

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        29 May 2021 09:41 AM IST

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          Week 9 - Attachment Feature Creation - Challenge 1

          Objective:

          Draft Analysis -  The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…

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          29 May 2021 06:13 PM IST

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            Week 9 - Attachment Feature Creation - Challenge 2

            Objective:

            Why Draft Analysis ? The primary purpose of Draft Analysis is to see if all faces of the Class A surface clear the Tooling Axis. This way, we can confirm if the Tooling Axis we assumed after the initial Visual check is correct for our Class A surface and if it's okay to go on ahead and design the part considering the assumed…

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            30 May 2021 02:34 PM IST

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              Week 9 - Project 1 - Door Applique Design with Engineering Features

              Objective:

              Draft Analysis -  The process of checking every face of the Surface to see if it clears the tooling according to the direction given as the Tooling Axis. For this we first need to decide a Tooling Direction and using that make a Tooling Axis. The process of making the tooling axis is as follows - Perform a visual…

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              05 Jun 2021 05:55 AM IST

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                Week 9 - Project - Master Section Development

                Objective:

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                08 Jun 2021 06:50 AM IST

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                  Week 11 - Final project

                  Objective:

                  FINAL DOOR ASSEMBLY -  UPPER MAP POCKET  -CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - LOWER MAP POCKET  - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - LOWER SUBSTRATE - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS - DOOR ARM REST (1ST HALF)  - CLASS B - CLASS C - PART BODY - DRAFT ANALYSIS…

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                  04 Jul 2021 03:17 PM IST

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                    Week 11- Assembly Workbench

                    Objective:

                     QUICK RETURN MECHANISM - PART 1 - PART 2 - PART 3 - PART 4 - PART 5 - FINAL ASSEMBLY - TREE STRUCTURES -       CV JOINT - PART 1 - PART 2 - PART 3 - FINAL ASSEMBLY - TREE STRUCTURES -  

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                    04 Jul 2021 03:40 PM IST

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                      Door Arm Rest Week 8 Challenge

                      Objective:

                      OOR ARM REST PRESENTATION - CLASS B SURFACE - CLASS C SURFACE - FINAL PART BODY - ISOMETRIC VIEW - FRONT VIEW - LEFT VIEW - RIGHT VIEW - TOP VIEW - DRAFT ANALYSES -  FROM MAIN TOOLING AXIS - As can be seen from the picture above, the man tooling axis clears all of the part body except for the screw base hole. To clear…

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                      04 Jul 2021 04:58 PM IST

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                        Benchmarking

                        Objective:

                        BENCHMARKING - Benchmarking is the process of standard comparision of mutiple similar products/services on a given set of performance factors. In Automotive Industry, there are different levels of Benchmarking namely, Benchmarking I & Benchmarking II.  Benchmarking I -  This type of Benchmarking is a more…

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                        09 Jul 2021 04:35 PM IST

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                          Underbody Coating

                          Objective:

                          UNDERBODY COATING  Underbody coating otherwise called Undersealing is the process of spraying or coating a film of material in order to protect the metal or alloy components that are exposed to the road surface.  Most common problems faced by the underbody metal components are - Corrosion - This is caused because…

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                          09 Jul 2021 06:41 PM IST

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                            Hood design-Week 2

                            Objective:

                                                                                                                       …

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                            31 Jul 2021 07:32 AM IST

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                            Section Modulus calculation and optimization

                            Objective:

                                                                                                                                        IMPROVING SECTION MODULUS  Sectional Modulus is an important mechanical property for any part, because it tells us about the Load resisting ability of the part. This property becomes even more important when it comes…

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                            05 Aug 2021 07:40 AM IST

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                              Fender Design Challenge

                              Objective:

                                                                                                                                             FENDER DESIGN REPORT   Fender is an important exterior component of an Automobile. Fender is the connecting link between the Bumper and the Sidedoor Panel. This is not the only purpose of the Fender. The Fender…

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                              14 Aug 2021 01:38 PM IST

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                              Design of backdoor

                              Objective:

                                                                                                                         …

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                              07 Sep 2021 03:52 PM IST

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                              Roof challenge

                              Objective:

                                                                                                                                                          CAR ROOF ASSEMBLY The Roof of a Car is one of most important components in a Car. Along with providing a cover over our head from varying weather conditions (which is common knowledge), it serves…

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                              08 Sep 2021 07:41 AM IST

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                                Week 3 Challenge

                                Objective:

                                Reasons for using Parametric Structure  This method helps in organising the Design process better.  This helps in tracking down the problem better (if any). This also helps implement changes easily.  Publication Publications are used to create a link between a few important parts in a Design. A Publication is basically…

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                                14 Sep 2021 02:54 PM IST

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                                  Week 4 Challenge

                                  Objective:

                                                                                                                           …

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                                  21 Sep 2021 08:33 AM IST

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                                    Showing 1 of 21 projects

                                    2 Course Certificates

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                                    Automotive Plastic Design using CATIA V5

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                                    Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                    Academic Qualification

                                    B.E

                                    Dayananda Sagar College of Engineering

                                    15 Aug 2017 - 23 Apr 2023

                                    12th

                                    Narayana PU/CBSE College

                                    10 Jun 2015 - 06 Apr 2017

                                    10th

                                    D.A.V. PUBLIC SCHOOL,JSR

                                    15 Aug 2012 - 15 May 2015

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