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Prathamesh Sangelkar

Reliability Test & Validation Engineer at Ather Energy | Battery Technology| Electronics Reliability

Skills Acquired at Skill-Lync :

  • CFD
  • COMBUSTION
  • IC-ENGINE-CFD
  • PARAVIEW
  • CONVERGE-CFD
  • SIMULINK-BASICS
  • HEV-FUNDAMENTALS
  • MATLAB

Introduction

An E-mobility enthusiast passionate in research areas of battery technology, reliability engineering and powertrain validation. In my undergraduate, I worked in student level motorsports for 4 years, ultimately leading a team and grabbing podium finishes in National level competitions (Quad-TORC 2018 & QBDC 2018), hence incubating me with leadership and managerial quailities and helping me understand a practical approach to learn product development stages. I interned at Mahindra Susten on battery testing, analysis and characterisation, also evaluating critical aspects such as degradation of cells, estimating range and optimum charging methodology for overall efficient system. Now working at Ather Energy in areas of battery testing, reliability engineering & powertrain validation.

28 Projects

To convert a 4 -cylinder GDI turbocharged engine in a FRM model and to model a CI engine using FRM bulider using GT-Power

Objective:

Objective : To convert a 4 -cylinder GDI turbocharged engine in a FRM model, and to model a CI engine using FRM bulider using GT-Power with following specs : Bore : 102 mm, stroke : 115 mm, CR : 17 No of cylinder : 6 CI engine Twin Scroll Turbine GT Controller   FRM Modelling : Fast Running Engine Models are dynamic,…

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31 Dec 2019 03:13 PM IST

  • GT-POWER
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Simulation of second order ODE of simple pendulum using MATLAB

Objective:

1] Explaination of code for solving 2nd order ODE. 1. First we start the program with \'clear all\'\', \'close all\', clc,. 2. Then we provide the inputs such as length, damping coefficient, mass and acceleration due to gravity as mentioned in the problem statement. 3. Next we define the intial values for displacement…

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15 Feb 2020 03:25 AM IST

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    To discretize the intake runner of a single cylinder DI engine and explore GEM3D with the tutorial of Intake manifold

    Objective:

    Objective : To discretize the intake runner of a single cylinder DI engine and explore GEM3D with the tutorial of Intake manifold. Description : Discretization is the process of dividing a larger object into a smaller one and converting it into 1D, inorder to capture and the dynamics of the flow properly, which eventually…

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    19 Feb 2020 10:15 AM IST

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      To use excel calculator and simulate Wide Open Throttle(WOT) condition of a car in Simulink

      Objective:

      Objective : 1.To use excel calculator to find out the effect of gradeablility on power of trucks. 2.To simulate and understand drive cycle in Simulink. 3. Model WOT(Wide Open Throttle) for GM EV1.   1. Hill climbing power required by fully loaded tata ultra truck to the half loaded one. Considering velocity of truck…

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      15 Feb 2020 03:25 AM IST

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        2D flow simulation over a channel using Converge Studio

        Objective:

        Objective : To simulate 2D flow over a channel, using converge, for three different mesh sizes, 0.0002m,0.00015m,0.00012m, simulate the geometry using CYGWIN, and post process it using paraview. Methodology : 1. Pre-processing: Geometry clean up, assigning boundaries, and case setup is performed in Converge. 2.Simulation…

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        15 Feb 2020 03:25 AM IST

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          Thermodynamic analysis of CI engine for tractor application

          Objective:

          Objective :  Doing thermodynamic analysis for tractor engine using GT-Power for use in India with following targets : 1. Output Power - 75 HP 2. BSFC targets - min 210 g/kWh and max 225 g/kWh Introduction : Tractors in India is a major industry and significant contributor to its agriculture output gains. In 1947,…

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          15 Feb 2020 03:25 AM IST

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            Simulating a Battery Electric Vehicle(BEV) and a Hybrid Electric Vehicle(HEV) for range, gradeability and performing parametric study using ADVISOR in MATLAB

            Objective:

            Objective : Simulating Electric Vehicles for Range, gradebility, performing parametric study and optimizing cs variables using ADVISOR tool in matlab. Advisor (Advanced Vehicle Simulator):   ADVISOR, NREL’s ADvanced VehIcle SimulatOR, is a set of model, data, and script text files for use with Matlab and Simulink. …

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            15 Feb 2020 03:25 AM IST

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            Calibrating 1D single cylinder SI engine for increasing the power output by 10% using GT-Power

            Objective:

            Objective : 1.To simulate 1D single cylinder SI engine at 1800 rpm and list the following Air flow rate BMEP BSFC In-cylinder pressure 2. To calibrate 1D single cylinder SI engine to increase the power output by 10% without increasing BSFC. Introduction : A spark-ignition engine (SI engine) is an internal combustion…

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            15 Feb 2020 03:25 AM IST

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              Steady state flow simulation over a throttle body in a channel using converge

              Objective:

              Objective : To perform a steady-state simulation of flow across a throttle body in a channel  using Converge CFD and  post-process the simulation  using Paraview.   Geometry set-up  : The working fluid is atmospheric air. The inlet of the elbow is subjected to a total pressure of 1.5 bar and the…

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              15 Feb 2020 03:25 AM IST

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              Simulating a four-cylinder GDI engine in GT-Power (Hyundai Theta)

              Objective:

              Objective : To simulate any four-cylinder GDI engine in GT-Power and compare it's result with the actual outputs of that engine. Introduction : Gasoline Direct Injection : GDI or, Gasoline Direct Injection is a type of fuel injection used by many modern vehicles. Traditional multi-point fuel injection injects fuel into…

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              15 Feb 2020 03:25 AM IST

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                To simulate Wide Open Throttle (WOT) condition and FTP75 drive cycle for pure electric vehicle and hybrid electric vehicle using Powertrain Blockset in Simulink.

                Objective:

                Objective : To understand, mapped and dynamic models. To understand the factors affecting fuel flow in HEV model To simulate Wide Open Throttle (WOT) condition with and without grade and wind resistance. To simulate FTP75 drive cycle for pure electric vehicle and hybrid electric vehicle using Powertrain Blockset in Simulink.…

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                15 Feb 2020 03:25 AM IST

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                To model and analyse the aftertreatment system for an SI engine system using Gt-Power.

                Objective:

                Objective : To model and analyse the aftertreatment system for an SI engine system using Gt-Power.   Description : -SI engine aftertreatment model : This example demonstrates modeling an SI engine combined with a detailed TWC in a secondary aftertreatment circuit. The original base model SI_4cyl_EGRController was…

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                15 Feb 2020 03:25 AM IST

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                To model and analyse the after-treatment system for an SI engine system using GT-Power.

                Objective:

                Objective : To model and analyse the aftertreatment system for an SI engine system using Gt-Power.   Description : -SI engine aftertreatment model : This example demonstrates modeling an SI engine combined with a detailed TWC in a secondary aftertreatment circuit. The original base model SI_4cyl_EGRController was…

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                15 Feb 2020 03:25 AM IST

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                To explore GT Suite and simulate inter-cooler using the GT-Power and calculating heat transfer and pressure drop across Charge Air Cooler

                Objective:

                1. Objective: To explore GT Suite and simulate intercooler using the GT-Power and calculating Heat transfer and pressure drop across Charge Air Cooler 2. Description : GT-SUITE is the industry-leading simulation tool with capabilities and libraries aimed at a wide variety of applications and industries. It offers engineers…

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                15 Feb 2020 03:25 AM IST

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                Matlab script for a discharge curve of a lead acid battery

                Objective:

                Following is the matlab script for discharge of lead acid battery. function E_oc=open_circuit_voltage_LA(x,N) % Find the open circuit voltage of a lead acid % battery at any value of depth of discharge % The depth of discharge value must be between % 0 (fully charged) and 1.0 (flat). E_oc = (2.15 - ((2.15-2.00)*x)) * N;…

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                28 Apr 2020 08:14 AM IST

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                  Comparing SI and CI engine using GT-Power and studying the effect of Main Duration phase of combustion on the engine performance

                  Objective:

                  Objective : To compare SI and CI engine, comparing factors such as BSFC, Exhaust Temperature and Air fuel ratios and observe impact of MFB50(Mass fraction burnt = 50%) on the performance of CI engine. Spark Ignition Vs Compression Ignition (Theoretical) : Sr. No Parameters SI CI 1. Ignition mechanism Spark plug Self ignition…

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                  15 Feb 2020 03:25 AM IST

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                    Thermal management in Lithium Ion Battery packs

                    Objective:

                    Thermal management in Lithium Ion Battery packs : Introduction : Electric vehicles use large batteries to store energy. The energy flowing into the battery pack as it is charged either from regenerative braking or from the grid and discharged from the pack to power the vehicle and its accessories is measured by electrical…

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                    22 Apr 2020 09:45 PM IST

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                      Configuring a Lithium ion generic battery model in Simulink from a battery datasheet.

                      Objective:

                      Objective : Configuring a Lithium ion generic battery model in Simulink from a battery datasheet.   For the following study data sheet of BAK H18650CH cell has been used. Description : The Battery block implements a generic dynamic model that represents most popular types of rechargeable batteries. Charge…

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                      26 Feb 2020 05:55 AM IST

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                        2D Flow simulation over a backward facing step using Converge studio

                        Objective:

                        Objective : To simulate flow over a backward facing step, observing the flow characterisitics such as pressure, velcoity, cell count and mass flow rate for different mesh sizes. Mesh sizes are as follows : Case 1 : dx = dy = dz = 2e-03, Case 2 : dx = dy = dz = 1.5e-03, Case 3 : dx = dy = dz = 1.2e-03. Principles :                              …

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                        15 Feb 2020 03:25 AM IST

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                          To understand turbocharging in IC engines and modelling of VGT turbocharger configuration in GT-Power

                          Objective:

                          Objective:   To understand the turbocharging in IC engines and modelling of VGT turbocharger configuration in GT-Power. Turbocharging : A turbocharger, or turbo, is a gas compressor. It is used to force air into an IC engine. A turbocharger is a form of forced induction. It increases the amount of air entering…

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                          15 Feb 2020 03:25 AM IST

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                            Curve fitting using MATLAB

                            Objective:

                            Curve fitting is the process of constructing a curve, or mathematical function, that has the best fit to a series of data points, possibly subject to constraints. Curve fitting can involve either interpolation where an exact fit to the data is required, or smoothing in which a "smooth" function is constructed that…

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                            15 Feb 2020 03:25 AM IST

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                              Understanding types of emissions, control startegies and aftertreatment modelling in SI and CI engines.

                              Objective:

                                Objective : Understanding types of emissions, control startegies and aftertreatment modelling in SI and CI engines.   Pollutants in IC engines : 1. CO : Carbon monoxide (CO) is a colorless, odorless, and tasteless flammable gas that is slightly less dense than air. It is toxic to animals that use HB as…

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                              15 Feb 2020 03:25 AM IST

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                                Optimization of BSFC and Nox in a 4-cylinder diesel engine using GT-Power

                                Objective:

                                Objective : To optimize parameters such as NO & BSFC for a 4-cylinder diesel engine using optimization tool in GT-Power wer. Description : Optimization is the process of maximizing or minimizing a model's output(s) (responses) by systematically changing one or more input variables (factors). An optimizer is an automated…

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                                15 Feb 2020 03:25 AM IST

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                                Project 1 Mechanical design of battery pack

                                Objective:

                                Objective : To design a 250W Lithium Ion battery pack for an e-cycle.   Design calculations : Mechanical Design: The application selected for the use of battery pack is an e-cycle. According to ARAI, the max power transmitted from the controller to the motor should be 250W incase of low speed electric cycles. Considering…

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                                12 Jun 2020 03:57 PM IST

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                                  Project 2 Thermal modeling of battery pack

                                  Objective:

                                  Objective : To study the behavior of EV battery cooling system under three conditions : FTP75 drivecycle Continuous constant current charge cycle Pulse charging current cycle Description : This study shows an Electric Vehicle (EV) battery cooling system. The battery packs are located on top of a cold plate which consists…

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                                  13 Jun 2020 09:34 AM IST

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                                    Week-7 Challenge: DC Motor Control

                                    Objective:

                                    1. Speed Control of DC motor using BJT H-Bridge. The Bipolar Junction Transistor (BJT) when used for power switching applications, operates as an IGBT. When it is conducting (BJT operating in the saturated region), a forward voltage Vf is developed between collector and emitter (in the range of 1 V). Therefore, the IGBT…

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                                    19 Aug 2020 06:03 PM IST

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                                      Week-11 Challenge: Braking

                                      Objective:

                                      1. For a defined driving cycle, calculate the energy required for braking. Energy Required for braking is the energy consumed during the braking of a vehicle, during braking, the velocity of a vehicle falls from high values to lower values. The energy is calculated by the difference of nal velocity i.e the velocity…

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                                      05 Dec 2020 12:35 PM IST

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                                        Project-1: Powertrain for aircraft in runways

                                        Objective:

                                        POWERTRAIN OF AIRCRAFT 1.Weights of Airplanes MTOW = Maximum take-off weight, MLW = Maximum landing weight, TOR = Take-off run (SL, ISA+15°, MTOW), LR = Landing run (SL, ISA+15°, MLW) Type MTOW [kg] MLW [tons] TOR [m] LR [m] ICAO category FAA category Antonov An-225 640,000 591.7 3500   Heavy Super…

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                                        06 Dec 2020 01:22 PM IST

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                                          Showing 1 of 28 projects

                                          4 Course Certificates

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                                          Preprocessor for Structural Analysis using ANSA

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                                          IC Engine Calibration using GT-POWER and GT-SUITE

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                                          Introduction to Battery Technology for Electric Vehicle

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                                          Introduction to Hybrid Electric Vehicle using MATLAB and Simulink

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                                          Academic Qualification

                                          B.Tech

                                          Sinhgad Academy Of Engineering

                                          01 May 2014 - 19 Apr 2018

                                          12th

                                          Mumbai University

                                          24 Jul 2012 - 14 May 2014

                                          10th

                                          Milagris High School

                                          18 Dec 2002 - 12 Dec 2012

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